2
309077
Table Of Contents
Symbols
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Installation
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting a Location for the Ram
8
. . . . . . . . . . . . . .
System Accessories and Modules
8
. . . . . . . . . . . . .
Installation
11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Ram
11
. . . . . . . . . . . . . . . . . . . . . . . . . .
Electrically Connect Hoses to the
Electrical Control Panel
11
. . . . . . . . . . . . . . . . . . . . .
Ground The System
12
. . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Electrical Control Panel
to a Power Source
13
. . . . . . . . . . . . . . . . . . . . . . . . .
Check the Resistance Between the
Supply Unit and the True Earth Ground
14
. . . . . . .
Checking Resistance
14
. . . . . . . . . . . . . . . . . . . . . . .
Overview of the Temperature
Controller Settings
16
. . . . . . . . . . . . . . . . . . . . . . . . .
Setting Temperature Controllers
17
. . . . . . . . . . . . .
Set Temperature Controllers to Auto Mode
17
. . . .
First Steps – Programming Tip
18
. . . . . . . . . . . . .
Checking Critical Controller Settings
18
. . . . . . . . .
Auto Tuning the Controllers
20
. . . . . . . . . . . . . . . . .
Recording the Site P, I, and D Settings
22
. . . . . . . .
Graco Factory P, I, and D Settings
23
. . . . . . . . . . .
Configuring Temperature Controllers for
Unused Heated Zones
23
. . . . . . . . . . . . . . . . . . . . . .
Flushing the System
24
. . . . . . . . . . . . . . . . . . . . . . .
Starting Up the System
24
. . . . . . . . . . . . . . . . . . . . .
Initial Material Loading
25
. . . . . . . . . . . . . . . . . . . . . .
Operation
26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Procedure
26
. . . . . . . . . . . . . . . . . .
Raising and Lowering the Ram
27
. . . . . . . . . . . . . .
Daily Start-up Procedure
27
. . . . . . . . . . . . . . . . . . . .
Changing Empty Drum
29
. . . . . . . . . . . . . . . . . . . . .
Shutdown
30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Stop
31
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading the Electrical Control Panel
Indicators
32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading the Temperature Controllers
33
. . . . . . . . .
Resetting the Ground Fault Interrupt
34
. . . . . . . . . .
Flushing Safety
35
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ram Troubleshooting
36
. . . . . . . . . . . . . . . . . . . . . . . .
Heated Pump Troubleshooting
37
. . . . . . . . . . . . . . . .
Air Motor Troubleshooting
38
. . . . . . . . . . . . . . . . . . . .
Electrical Control Panel Troubleshooting
38
. . . . . .
Service
39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection Frequency
39
. . . . . . . . . . . . . . . . . . . . . .
Ram Service
39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing a Material Drum from the
Supply Unit
40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Follower
40
. . . . . . . . . . . . . . . . . . . . . .
Pump Removal and Replacement
42
. . . . . . . . . . . .
Separating the Pump from the Air Motor
43
. . . . . .
Re-attaching the Air Motor to the Pump
43
. . . . . . .
Removing the Follower from the Pump
43
. . . . . . .
Removing the E5CK Temperature Controller
44
. . .
Installing the E5CK Temperature Controller
45
. . . .
For 480 VAC Supply Units – Schematic
46
. . . . . . .
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 241973, 165 mm Ram,
19:1 Senator, Heated Check-Mate
800,
with smooth bottom plate
48
. . . . . . . . . . . . . . . . . . .
Model 243164, 165 mm Ram,
19:1 Senator, Heated Check-Mate
800,
with finned bottom plate
50
. . . . . . . . . . . . . . . . . . . .
Model 241974 Pump Module
52
. . . . . . . . . . . . . . . .
Model 241987 Therm-O-Flow Pump Module
53
. . .
Model 241986 Displacement Pump
54
. . . . . . . . . . .
Model C32437, Ram Air Control Module
56
. . . . . .
Model C32434, Pump Mounting Kit
58
. . . . . . . . . . .
Model C32451, Vent Hood Kit
59
. . . . . . . . . . . . . . .
Model C32429 6-zone
Electrical Control Panel
60
. . . . . . . . . . . . . . . . . . . . .
Model 918470 and 243165
Heated Follower Plate Kit
62
. . . . . . . . . . . . . . . . . . .
Schematics
64
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories
70
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions
72
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Control Panel Mounting
and Clearance Dimensions
72
. . . . . . . . . . . . . . . . . .
Ram Mounting and Clearance Dimensions
73
. . . .
Technical Data
74
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Publications
74
. . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
75
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting List
75
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty
76
. . . . . . . . . . . . . . . . . . . . .
Graco Phone Numbers
76
. . . . . . . . . . . . . . . . . . . . . . .
Summary of Contents for 309077
Page 9: ...9 309077 Typical Installation 4 Regulator Air Control Module Fig 2 O C D I A E B 9402A ...
Page 47: ...47 309077 Notes ...
Page 64: ...64 309077 Schematics 122 122 ...
Page 65: ...65 309077 Schematics 121 121 TEMPERATURE CONTROL TEMPERATURE CONTROL ...
Page 66: ...66 309077 Schematics 170 170 TEMPERATURE CONTROL TEMPERATURE CONTROL TEMPERATURE CONTROL ...
Page 68: ...68 309077 Schematics ...
Page 69: ...69 309077 Notes ...