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Graco 309077 Instructions-Parts List Manual Download Page 14

14

309077

Installation

Check the Resistance Between the Supply
Unit and the True Earth Ground

WARNING

FIRE, EXPLOSION, AND ELECTRIC

SHOCK HAZARD

To reduce the risk of fire, explosion, or
electric shock the resistance between
the supply unit components and true
earth ground must be less than 0.25
ohms.

Have a qualified electrician check the resistance
between each supply unit component and the true
earth ground. The resistance must be less than 0.25
ohms. If the resistance is greater than 0.25 ohms, a
different ground site may be required.  Do not operate
the system until the problem is corrected.

NOTE:

 Use a meter that is capable of measuring

resistance at this level.

Checking Resistance

WARNING

ELECTRIC SHOCK HAZARD

Do not open the electrical control panel,
unless you are a trained professional.

Before opening the control panel, make sure that
all power has been removed from the control panel.

You can check the resistance of the supply unit’s heat
sensors and heaters.

Sensor Resistance Checks

WARNING

ELECTROCUTION HAZARD

To reduce risk of injury or damage to
equipment, conduct these electrical
checks with the main disconnect OFF.

The supply unit includes six heat sensors and control-
lers for each of the six heated zones.  To check sensor
resistance:

1. Make sure the power is off and that the disconnect

switch is in the OFF position.

2. Make electrical resistance checks for the compo-

nents.  Refer to 

Schematics

 on page 64 for wiring

diagram information.

3. Replace any parts whose resistance readings do

not comply with the ranges listed in the chart
below.

NOTE:

  Check resistance at ambient room tempera-

ture (63

 – 77

 

Fahrenheit

).

RTD Sensors

Zone Component Terminals Value Range

1

Follower

1321 &
1331

97.4 – 102.8 ohms

2

Dispense
Hose 1

1521 &
1531

97.4 – 102.8 ohms

2

Dispense
Hose 2

1661 &
1671

97.4 – 102.8 ohms

4

Pump

1391 &
1401

97.4 – 102.8 ohms

5

Dispense
Gun 1

1591 &
1601

97.4 – 102.8 ohms

6

Dispense
Gun 2

1731 &
1741

97.4 – 102.8 ohms

Summary of Contents for 309077

Page 1: ...atio Senator Pump with Stainless Steel Check Mate 800 Displacement Pump 1900 psi 13 MPa 131 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure 160 F 71 C Maximum Operating Temperature Part No 241973 Module Supply Unit with Smooth Bottom Plate Part No 243164 Module Supply Unit with Finned Bottom Plate Refer to page 2 for the Table of Contents GRACO INC P O BOX 1441 ...

Page 2: ...ound Fault Interrupt 34 Flushing Safety 35 Ram Troubleshooting 36 Heated Pump Troubleshooting 37 Air Motor Troubleshooting 38 Electrical Control Panel Troubleshooting 38 Service 39 Inspection Frequency 39 Ram Service 39 Removing a Material Drum from the Supply Unit 40 Servicing the Follower 40 Pump Removal and Replacement 42 Separating the Pump from the Air Motor 43 Re attaching the Air Motor to t...

Page 3: ...maximum inbound air pressure to the ram Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 74 Be sure that all spray dispensing equipment and accessories are rated to withstand the maxi mum working pressure of the pump Do not exceed the maximum working pressure of any component or accessory used in the system Route t...

Page 4: ...cut but it is a serious injury Get immediate medical attention Do not point the gun valve at anyone or at any part of the body Do not put your hand or fingers over the spray tip nozzle Do not stop or deflect fluid leaks with your hand body glove or rag Always have the trigger guard on the gun when dispensing Check the gun diffuser operation weekly Refer to the gun manual Be sure the gun valve trig...

Page 5: ... result in fire explosion or electrostatic shock and other serious injury Ground the equipment the object being dispensed and all other electrically conductive objects in the dispense area Proper grounding dissipates static electricity generated in the equipment See Ground the System on page 12 Do not use this equipment with flammable liquids Do not stop or deflect fluid leaks with your hand body ...

Page 6: ...n raising or lowering the ram Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 26 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid accord...

Page 7: ...trol Panel G Follower Plate Bleed Stick H Pump Air Supply Hose I Air Line Lubricator J Pump Mounting Bracket K Fluid Regulator compensator L Heated Hose M Hose Hanger P Depressurization Valve R Automatic Dispense Valve 10 Follower Rod 100Ram Module 106Pump Assembly 107Wipers 109Heated Follower Plate Assembly 110 Ram Hand Valve 9402A 9403A Fig 1 L F M H K C L J 106 E B A I D 10 R P 100 G 110 107 10...

Page 8: ... for the pump and ram are fully accessible Make sure there is easy and safe access to an appropriate electrical power source The National Electrical Code requires 3 feet of open space in front of the electrical panel 2 Make sure that you will be able to level the base of the ram using metal shims 3 When you bolt the ram to the floor the anchors should be long enough to prevent the unit from tippin...

Page 9: ...9 309077 Typical Installation 4 Regulator Air Control Module Fig 2 O C D I A E B 9402A ...

Page 10: ...djusting the air pressure to the pump It is located on the air control panel up stream from the bleed type master air valve Auto Depressurization Valve P exhausts air from the system at shut off The built in timer delays start up to allow material to heat thoroughly Ram Air Regulator controls the air pressure to the ram There are separate air regulators to control the ram pressure in the up and do...

Page 11: ...lly accessible 2 Level the base of the ram using metal shims 3 Using the holes in the base as a guide drill holes for 13 mm 1 2 anchors Bolt the ram to the floor anchors which are long enough to prevent the unit from tipping Refer to the Dimensional Drawing on page 73 Electrically Connect Hoses to the Electrical Control Panel WARNING FIRE HAZARD Only use hoses that have a maximum wattage less than...

Page 12: ...sprayed and all other spraying dispensing equipment used or located in the spraying dispensing area Check your local electrical code for detailed grounding instructions for your area and type of equip ment Air and Fluid Hoses Use only electrically conductive hoses Dispensing Spray Gun Follow the dispensing spray gun grounding instruc tions Fluid Supply Container Ground the container according to y...

Page 13: ...an connect the electrical control panel Fig 4 to a grounded electrical source that has the required service ratings CAUTION If power and grounding connections are not done properly the equipment will be damaged and the warranty will be voided Control Panel Part No VAC Hz Phase Full Load Amps C32429 480 60 3 34 6 For information about specific terminal locations and connections see Schematics on pa...

Page 14: ...been removed from the control panel You can check the resistance of the supply unit s heat sensors and heaters Sensor Resistance Checks WARNING ELECTROCUTION HAZARD To reduce risk of injury or damage to equipment conduct these electrical checks with the main disconnect OFF The supply unit includes six heat sensors and control lers for each of the six heated zones To check sensor resistance 1 Make ...

Page 15: ... for wiring diagram information 3 Replace any parts whose resistance readings do not comply with the ranges listed in the chart below NOTE Check resistance at ambient room tempera ture 63 77 F Heaters Value Range Zone Component Terminals 480 VAC 1 Follower 3L1 3L2 25 5 ohms 2 6 ohms 3L2 3L3 3L3 3L1 2 Dispense Hose 1 2002 1092 See Technical Data supplied w Hose 3 Dispense Hose 2 2042 1092 See Techn...

Page 16: ...re set at the factory but can be changed The input type temperature scale and over temperature alarm point are the critical controller settings that you must check before doing an auto tune or using any controller in normal op eration Figure 5 provides an illustration of the basic program settings Refer to the Appendix on page 75 for more information FUNCTION MODE LEVEL MODE Fig 5 ...

Page 17: ...ess value or pa rameter symbols Display 2 Displays the set point variable or parameter settings OUT1 Lit when control output 1 is on OUT2 Lit when control output 2 is on SUB1 Lit when the output function as signed to auxiliary output 1 is on MANU Lit when the manual operation mode is being used STOP Lit when control operation has been stopped RMT Lit during remote operation AT Flashes during auto ...

Page 18: ...e down arrow key Y change display 2 to show the alarm 2 type as shown in Fig 8 Fig 8 ALARM 2 TYPE SETTING LEVEL MODE FUNCTION MODE 3 Go to the next procedure to check the three critical controller settings Checking Critical Controller Settings The critical controller settings must be checked before auto tuning a controller or using any of the controllers in normal operation To check the critical c...

Page 19: ...hown in Fig 11 Fig 11 OVER TEMPERATURE ALARM 2 TYPE LEVEL MODE FUNCTION MODE 2 To check the alarm value 1 function perform the following steps a Change from the function mode to the level mode using the mode key X b Change display 1 to show the Level 1 mode as shown in Fig 12 c Change from the level mode to the function mode using the mode key X d Using the down arrow key Y change display 2 to sho...

Page 20: ...eset the set point raising the setting to the desired material temperature Fig 14 SET POINT FUNCTION FUNCTION MODE LEVEL MODE NOTE Display 1 shows the actual temperature Display 2 shows the set point 6 Repeat steps 1 through 5 to change the set point for the other five controllers 7 Go to the next procedure to perform the auto tune process Auto Tune Process The auto tune process adjusts the P I an...

Page 21: ... 2 process can take from 5 minutes to 2 hours to complete 9 Change from the function mode to the level mode using the mode key X 10 Change display 1 to show the Level 0 mode as shown in Fig 18 11 Change from the level mode to the function mode using the mode key X 12 Using the down arrow key Y change display 2 to show the temperature display function as shown in Fig 18 13 Return the controller to ...

Page 22: ...N MODE 5 Record the P setting for the controller in Table 3 Table 3 Site P I and D Settings Category P I D Follower Pump Hose Gun Manifold Compensator 6 Using the down arrow key Y change display 2 to show the integral time I setting as shown in Fig 20 Fig 20 INTEGRAL TIME SETTING LEVEL MODE FUNCTION MODE 7 Record the I setting for the controller in Table 3 8 Using the down arrow key Y change displ...

Page 23: ... all the temperature controllers for your current application you must turn off the unused controllers If any heat zone is not being used and its temperature controller is not turned off the supply unit will experience a high temperature fault when power is applied to the supply unit To turn off the unused controllers perform the follow ing procedure NOTE Refer to Figure 6 Table 1 and Table 2 for ...

Page 24: ... The System on page 12 5 Perform steps 1 through 7 of the Initial Material Loading procedure on page 25 to load the drum containing the solvent 6 Flush the solvent through the system for approxi mately 1 to 2 minutes 7 Remove the drum containing the solvent 8 Perform the Initial Material Loading procedure on page 25 Starting Up the System WARNING PRESSURIZED EQUIPMENT HAZARD To reduce risk of inju...

Page 25: ... Make sure the drum clamp stays clear of the follower assembly 2 Open a drum of the proper material and locate it under the elevated follower plate NOTE Whenever drum changes are required re move the cover from the drum of new material by holding it level and lifting it straight up Tip ping the cover may allow accumulated dirt to spill into the drum which may result in damage to the equipment 3 Lu...

Page 26: ... of an injury from injection splashing fluid moving parts follow the Pressure Relief Procedure whenever you are instructed to relieve the pressure stop spraying dispensing install or clean the spray tip nozzle check or service any of the system equipment PRESSURE FLUID HAZARD High pressures can cause serious per sonal injury Be sure to open the dis pense valve during system heat up to alleviate pr...

Page 27: ...ization circuit automatically delays operation of the pump for 45 minutes If you use the optional 7 day timer to heat up the system you must create a schedule and program it into the 7 day timer see the documentation that came with the electrical control panel Be sure to allow at least 45 minutes for the material to heat up before the supply unit is ready for use perform specific procedures each n...

Page 28: ...U switch to AUTO 2 Turn the HEAT switch V on the electrical control panel to ON WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure page 26 3 Relieve the supply unit pressure NOTE The auto depressurization circuit relieves air pressure from the supply unit when power is turned off 4 Leave the dispense valve open a...

Page 29: ...e follower wipers may result CAUTION Do not raise the ram and remove the follower plate from the empty drum unless the supply unit is at full operating temperature Drum changes can only be performed when the system is heated Attempting to change a drum when the sup ply unit is cold could result in injury or damage to the equipment An empty drum clamp can interfere with up and down operation of the...

Page 30: ...osening the bleed stick allows trapped air between the follower plate and the top of the material to escape d When air stops exhausting from the bleed stick port replace and tighten the bleed stick 8 Adjust the ram air pressure for normal operation 9 Bleed the air from the material pump that was introduced during the drum change a Place a waste container under the pump bleed port b Open the bleed ...

Page 31: ...FF the main electrical disconnect AA Fig 25 U AA 480 VOLTS 2 Stop the pump by closing the bleed type master air valve C as shown in Fig 26 3 To stop the ram from moving Fig 26 a Close the master air lock out valve B b Move the hand valve 110 to the OFF posi tion This valve shuts off the air supply to the ram Fig 26 B C 110 ...

Page 32: ... or AUTO position and power is being supplied to the electrical control panel components OFF The CONTROL ON switch U is set to the OFF position AD High Temperature Alarm ON The temperature of any of the heated components is out of range and the power to all heated components is inter rupted For more information see Temperature Out of Range on page 33 OFF None of the heated components have temperat...

Page 33: ...ets when the temperature is back in range Resetting the Supply Unit After the Inactivity T imer Worklife Timer Has Been Triggered Your system may have an inactivity timer If the pump has not moved for a set amount of time the inactivity timer turns off power to the heaters lights the AUTO HEAT OFF light AE For information about setting the time period on the inactivity timer see the documentation ...

Page 34: ...he main disconnect OFF To reset the ground fault interrupt have a qualified electrician 1 Turn OFF the electrical disconnect on the electrical control panel 2 Open the electrical control box and locate the Ground Fault Interrupt switch GFI The ground fault interrupt will be in a neutral position be tween the ON and OFF positions 3 Move the GFI switch to the OFF position then move it to the ON posi...

Page 35: ...drums are properly grounded Refer to Ground The System on page 12 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure page 26 2 Relieve the pressure WARNING PRESSURIZED FLUID HAZARD Always use the lowest possible fluid pressure and maintain firm metal to metal contact between the gun valve and the drum during flus...

Page 36: ...essure too high Decrease ram air pressure wipers Worn or damaged wipers Replace wipers See procedure on page 40 Pump won t prime properly or i Closed main air valve or clogged air line Open air valve clear air line pumps air Not enough pump air pressure Increase pump pressure Worn or damaged piston Replace piston See procedure in Form 310523 Hand valve closed or clogged Open clear hand valve or ex...

Page 37: ...o the pump and set the pump air regulator for normal opera tion Downstroke Lower check in pump is worn Upstroke Upper check in pump is worn Rebuild and replace pump as neces sary Material leaks around pump outlet Outlet fitting is loose Tighten outlet fitting Material leaks around bleed port Bleed port fitting is loose Tighten bleed port fitting Pump won t move up or down Problem with air motor Se...

Page 38: ...of the air motor Electrical Control Panel Troubleshooting For more information see the electrical control panel documentation Problem Cause s Solution s Disconnect is ON but no indica tor lights are lit The ground fault interrupt has been activated Reset the ground fault interrupt See procedure on page 34 g One or more fuses has have been blown Replace the blown fuse s High Temperature Alarm light...

Page 39: ...sure Relief Procedure WARNING To reduce the risk of serious injury whenever you service the ram always follow the procedure below To relieve air pressure in the ram 1 Relieve the supply unit pressure WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure page 26 2 Using the ram hand valve lever on the air control Fig...

Page 40: ...n perform without removing the follower plate from the supply unit servicing wipers replacing heat sensors To remove the follower plate from the supply unit see the procedure on page 43 For information about replacing wires that connect the follower to the pump see Form 310530 or contact your Graco distributor Servicing Wipers WARNING The material and equipment will be hot To reduce risk of injury...

Page 41: ...make sure the main discon nect is OFF before continuing with this procedure 3 Turn OFF the main electrical disconnect 4 Turn the system CONTROL ON switch to OFF 5 Loosen the conduit locknut 120 6 Remove the sensor 90 from the follower plate 7 Loosen the cord grip 100 located under the junc tion box 8 Remove the junction box s cover 9 Disconnect the 2 sensor wires from the junction box See Fig 33 F...

Page 42: ...ain discon nect is OFF before continuing with this procedure 7 Bleed off excess material and pressure in the system by opening the dispense gun and catching the material in a waste container 8 On the electrical control panel turn the system CONTROL ON switch to OFF 9 Disconnect all material hoses 10 RTV sealant on the pump shroud may make it difficult to remove individual shroud pieces Using a kni...

Page 43: ...ching the Air Motor to the Pump Perform the above procedure in reverse order to re attach the pump to the air motor Be sure that when you reinsert the collar couplings into the coupling nut the large flanges point upwards you re apply RTV sealant to the pump shrouds before re assembling them For more information see Form 310530 or call your Graco distributor Removing the Follower from the Pump To ...

Page 44: ... If required perform the following steps to remove the defective the E5CK controller from the control panel Fig 34 Fig 34 CONTROL PANEL FLEXIBLE RETAINERS ADAPTER GASKET 7986A a If applicable remove the snap pin that secures the terminal cover on the E5CK controller Remove the terminal cover Fig 35 Fig 35 TERMINAL SNAP PIN COVER 7986A b Remove the mounting screws from the adapt er on the E5CK cont...

Page 45: ...the E5CK controller Fig 37 3 Tighten the two mounting screws on adapter To avoid damaging the E5CK controller tighten the screws alternately Do not over tighten the screws 4 Connect the wires to the E5CK controller termi nals Fig 38 Do not over tighten the screws If replacing a E5CS controller use the terminal conversion chart listed below to make the correct wiring connections Fig 38 7986A Table ...

Page 46: ...46 309077 Service For 480 VAC Supply Units Schematic Fig 40 1391 1401 1321 1331 1791 1841 To Ram Junction Box ...

Page 47: ...47 309077 Notes ...

Page 48: ...14 103 112 106 115 116 108 107 109 105 104 1 Plate is smooth on the bottom 1 Specifications Pump Air supply 6 9 bar 100 psi max Pump 60 Cycles Min Max 2 24 m3 min 80 scfm Max Fluid Working Pressure 131 bar 1900 psi max Floor Space Dimensions 1503 68 mm 59 2 Wide x 739 14 mm 29 1 Deep Approx Weight 450 kg 1000 lbs Model 241973 Volts 480 3 phase Full Load Amps 34 6 ...

Page 49: ...4 11 918394 KIT low level accessory 1 12 918397 HOLD DOWN clam shell not shown 1 Ref No Part No Description Qty 100 243158 MODULE ram 19 1 Senator includes items 101 116 1 101 C32437 Air control 1 102 C32410 Module Ram 165 mm 6 5 dia 1 See 310523 for parts 103 C34220 Kit hose support 1 104 C14043 Label pinch point 4 105 C14005 Label warning hot surface 2 106 241974 MODULE 17 1 Senator pump 1 107 1...

Page 50: ...14 103 112 106 115 116 108 107 109 105 104 1 Plate is finned on the bottom 1 Specifications Pump Air supply 6 9 bar 100 psi max Pump 60 Cycles Min Max 2 24 m3 min 80 scfm Max Fluid Working Pressure 131 bar 1900 psi max Floor Space Dimensions 1503 68 mm 59 2 Wide x 739 14 mm 29 1 Deep Approx Weight 450 kg 1000 lbs Model 243164 Volts 480 3 phase Full Load Amps 34 6 ...

Page 51: ...flat 4 11 918394 KIT low level accessory 1 12 918397 HOLD DOWN clam shell 1 Ref No Part No Description Qty 100 243163 MODULE ram 19 1 Senator includes items 101 116 1 101 C32437 Air control 1 102 C32410 Module Ram 165 mm 6 5 dia 1 See 310523 for parts 103 C34220 Kit hose support 1 104 C14043 Label pinch point 4 105 C14005 Label warning hot surface 2 106 241974 MODULE 17 1 Senator pump 1 107 165601...

Page 52: ...9404A Ref No Part No Description Qty 101 217540 AIR MOTOR Senator See 307592 for parts 1 102 190000 ROD tie 224 mm 8 82 shoulder to shoulder 3 103 106166 NUT hex M16 x 2 0 3 104 186925 NUT coupling 1 105 184129 COLLAR coupling 2 106 241987 PUMP displacement heated See page 54 for parts 1 109 112887 WRENCH spanner 1 ...

Page 53: ...867 Bushing conduit 3 4 npt 2 16 C20716 Locknut conduit 3 4 14 1 Ref No Part No Description Qty 17 C20487 Nipple hex 3 4 npt 1 18 C32200 Terminal ring for 10 stud 1 19 C32386 Wire high temp 10 awg 2540 mm 100 20 C32105 Insulation 711 mm 28 21 C38162 Screw round head 10 24 x 0 31 1 22 C38163 Washer lock external tooth 10 1 23 C07523 Wire green 10 awg 152 4 mm 6 25 206994 Fluid TSL compound 8 oz 1 2...

Page 54: ...54 309077 Parts Model 241986 Series A Displacement Pump refer to manual 308352 for service instructions 2 1 3 6 9 10 11 12 13 14 15 16 35 19 23 24 39 9405A 21 20 18 17 8 8 33 42 28 27 26 4 5 7 ...

Page 55: ...ss steel 1 15 189725 SEAL intake valve 1 16 189728 NUT packing intake valve stainless steel 1 17 189514 VALVE BODY intake chrome plated stainless steel 1 18 189492 SEAL intake 1 19 189446 SEAT intake valve chrome plated stainless steel 1 20 184400 ROD priming piston stainless steel 1 21 195581 CYLINDER intake stainless steel 1 23 276378 PISTON priming stainless steel 1 24 190241 SEAT priming pisto...

Page 56: ... pressure 160 psi 2 Ref No Part No Description Qty 260 C19019 Union swivel 1 2 npt 1 270 C11037 Insert pipe port 1 2 npt 2 280 C11039 Connector air interface 1 290 C11040 Insert ported 1 4 npt 1 300 C20485 Nipple hex 1 2 npt 2 310 C19204 Washer lock 10 4 320 C19282 Nut hex 10 24 4 330 C19981 Screw soc hd cap 10 24 x 0 62 4 340 C19197 Washer flat 10 4 350 C19209 Lockwasher 1 4 4 360 617551 Gauge ai...

Page 57: ...57 309077 Parts Model C32437 Ram Air Control Module 350 400 410 420 310 320 330 340 220 240 370 360 180 80 380 450 270 290 280 180 80 170 270 300 100 260 250 240 460 ...

Page 58: ... Kit Ref No Part No Description Qty 10 C32402 Rod follower hot 2 20 161822 Plate motor mounting 2 30 100672 Screw set 3 8 16 unc x 1 4 Ref No Part No Description Qty 40 C19206 Washer lock for 3 4 2 50 C19187 Nut hex 3 4 10 unc 2 10 20 30 40 50 ...

Page 59: ...40 C32444 Bolt U square bend 3 550 C19213 Washer lock 3 8 6 Ref No Part No Description Qty 560 C19092 Screw hex hd 1 4 20 x 7 8 lg 6 570 C19198 Washer flat 1 4 12 580 C19209 Washer lock 1 4 6 590 C19189 Nut hex 1 4 20 6 600 C14038 Label 1 Fig 41 540 550 520 590 580 570 560 530 510 A A Section A A 600 530 530 520 Follower Plate ref Position vent hood approx 20 83 mm 82 from follower plate ...

Page 60: ...Temperature Controller 918579 Solid State Relay for SSRs 152 173 C78082 Timer 7 day C78167 Timer Inactivity C78342 For information about other parts contact your Graco distributor Reserved for Optional 7 day Timer 10 20 30 40 Inactivity Timer Optional Ground Fault Interrupt 480 VOLTS 480 VOLTS ...

Page 61: ...E6 w 1492 N12 Terminals 1092 1092 1161 1162 1221 1321 1331 1 Spare 8 Total Type 1492 CA1 C32429 Terminals 3L1 3L2 3L3 5L1 5L2 GND GND 1091 1092 9 Total Type 1492 CD2 Terminals 1322 1341 1391 1392 1401 1411 1521 1522 1531 1541 1591 1592 1601 1611 1661 1662 1671 1681 1731 1732 1741 1751 Spare 1771 1791 1792 1841 2002 2002 2022 2042 2062 2 Spare 33 Total Type 1492 CA1 ...

Page 62: ...0874 O ring cord grip 0 38 0 50 1 120 C20715 Locknut conduit 1 2 npt 1 130 C32200 Terminal ring 8 10 13 140 C32386 Wire hi temp 10 ga 13 m 515 150 C19286 Nut hex 10 32 unf 24 160 C32201 Gasket 1 170 C19340 Nipple short 1 2 npt 1 Ref No Part No Description Qty 180 C19506 Coupling 1 2 npt 1 190 617227 Handle bleed 1 200 207440 Valve dispense 1 210 C19254 Plug pipe 1 4 npt 1 220 C19258 Plug pipe 1 2 ...

Page 63: ...del 243165 Heated Follower Plate Kit with finned bottom plate Wipers not included 1321 1331 Notes 203 mm 8 533 mm 21 1 2 See Accessories section on page 70 for ordering information 160 120 110 100 90 150 140 130 60 50 2 170 250 180 260 280 270 190 290 200 220 240 230 10 20 30 40 50 80 70 80 300 60 50 1 ...

Page 64: ...64 309077 Schematics 122 122 ...

Page 65: ...65 309077 Schematics 121 121 TEMPERATURE CONTROL TEMPERATURE CONTROL ...

Page 66: ...66 309077 Schematics 170 170 TEMPERATURE CONTROL TEMPERATURE CONTROL TEMPERATURE CONTROL ...

Page 67: ...67 309077 Schematics 169 169 TEMPERATURE CONTROL Remove jumper if PUMP INACTIVITY TIMER is used ...

Page 68: ...68 309077 Schematics ...

Page 69: ...69 309077 Notes ...

Page 70: ...n place and prevent drum from moving C32463 DRUM CLAMP HEAVY DUTY Includes all hardware to attach to ram cylinders Attach to ram cylinders to center drum in place and prevent drum from moving The heavy duty drum clamp is used in applications where excessive material adhesion may be a prob lem 918395 LOW LEVEL DRUM KIT Lights a red beacon signal when the drum is empty 918394 PUMP MOUNTING KIT Used ...

Page 71: ...the supply unit 617334 MATERIAL PUMP REBUILD KIT See Form 308352 7 DAY TIMER KIT Contains electronic timer and the hardware necessary to install the timer in the electrical control panel C78167 FIBER DRUM CLAMP KIT Contains clamshell clamp for fiber drums and all hardware to install on ram 918397 RAM MODULE REPAIR KIT Contains retaining rings o rings and seals to rebuild both ram cylinders 918432 ...

Page 72: ...72 309077 Dimensions Electrical Control Panel Mounting and Clearance Dimensions 254 mm 10 1189 mm 46 8 Fig 42 945 mm 37 25 493 mm 19 4 646 mm 25 4 480 VOLTS ...

Page 73: ...Dimensions Ram Mounting and Clearance Dimensions Fig 43 21 0 in 42 0 in 48 in 25 in 1067 mm 1168 mm 533 mm 635 mm 29 0 36 9 937 mm 737 mm 1732 mm 68 2 108 2 132 mm 282 mm 64 0 16 7 2748 mm 5 2 11 1 1626 mm 424 mm ...

Page 74: ...uminum nitrile nylon nickel plating Wetted parts pump See separate component manuals Floor space dimensions w vent hood 1 62 m wide x 1 04 m deep 63 8 x 40 9 Overall height lowered 1 73m 68 2 Overall height extended 2 9 m 108 2 Ram air inlet Senator pumps 1 npt f Fluid outlet 3 4 in sanitary fitting Sound Data See pump and ram manuals for their respective sound pressure levels Related Publications...

Page 75: ...nge rate limit Input digital filter Alarm 1 hysteresis Alarm 2 hysteresis Input shift upper limit Input shift lower limit Setup Function Mode Parameter Names Input type C F selection Parameter initialize Control output 1 assignment Control output 2 assignment Auxiliary control 1 assignment Alarm 1 type Alarm 1 open in alarm Alarm 2 type Alarm 2 open in alarm Direct Reverse operation Expansion Func...

Page 76: ... sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WAR...

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