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Troubleshooting

3A1215D

13

Control Cable Diagram for RoadPak 
System

Alternative Pin Arrangement for 
OEM Applications

NOTE:

 Pin 18 must be grounded to activate this configuration.

NOTE: 

All inputs are for open-collector/pull-down/NPN/Sinking 

Sensors unless otherwise noted.

** All ground pins MUST be connected to ground
++ Input for pull-up/PNP/Sourcing Sensor

Contact

Description

Action

1

12 VDC

Supply Voltage

2

Leave Open - Do Not Connect

3

Leave Open - Do Not Connect

4

Sensor, pump (1)

Input

5

Sensor, pump (2)

Input

6

Paint Gun (1) Solenoid 1

Output (1 amp Max)

7

Paint Gun (2) Solenoid 3

Output (1 amp Max)

8

Paint Gun (3) Solenoid 5

Output (1 amp Max)

9

Bead Gun (1) Solenoid 2

Output (1 amp Max)

10

Bead Gun (2) Solenoid 4

Output (1 amp Max)

11

Bead Gun (3) Solenoid 6

Output (1 amp Max)

12

Engine Shutdown (ground)

13

Ground **

14

Ground **

15

Ground **

16

Sensor Distance

Input

17

Ground **

18

Leave Open - Do not connect

Contact

Description

Action

1

12 VDC

Supply Voltage

2

Sensor Di+

Input ++

3

Sensor, safety, guns

Input

4

Sensor, pump (1)

Input

5

Sensor, pump (2)

Input

6

Paint Gun (1) Solenoid 1

Output (1 amp Max)

7

Paint Gun (2) Solenoid 3

Output (1 amp Max)

8

Paint Gun (3) Solenoid 5

Output (1 amp Max)

9

Bead Gun (1) Solenoid 2

Output (1 amp Max)

10

Bead Gun (2) Solenoid 4

Output (1 amp Max)

11

Bead Gun (3) Solenoid 6

Output (1 amp Max)

12

Engine Shutdown (ground)

13

Ground **

14

Ground **

15

Ground **

16

Sensor Pump (3)

Input

17

Ground **

18

Ground **

16

12

7

18

14

15

10

6

11

2

5

8

3

1

4

17

9

13

ti6355a

Summary of Contents for 24F472

Page 1: ...Cable Remote Switch and Bracket Important Safety Instructions Read all warnings and instructions in this manual Save these instructions POWER ON OFF RESET HOLD BEADS ON BEAD TEST A B C D E F SYSTEM D...

Page 2: ...ee Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s war...

Page 3: ...released K switch Used in conjunction with the arrow switches to adjust the paint line position to match a previously painted line allows the dash line to be moved forward allows the dash line to be...

Page 4: ...djustable to 1 50 meter NOTE The controller must be calibrated in the units that you desire to use Paint and cycle length are adjustable from 0 0 to 999 9 feet or 0 0 to 99 99 meter Footage counters r...

Page 5: ...line to that button Application Totals The Counter Menu measures the actual paint distance in feet meters from each paint gun This menu also mea sures the gallons liters of paint sprayed by guns 1 2 a...

Page 6: ...allons or liters 1 Press to toggle between units for display mea surements 2 Use adjacent arrows to change pump cycles per unit volume RPS 2900 preset value is 14 9 RoadLazer Tow Behind is 37 Value ma...

Page 7: ...s Pump Calibration D B C D E F A C D E Press to choose between SPACE or CYCLE to be displayed on the main menu Press to choose between GALLONS or LITERS CHANGE Solenoid 4 ENABLE DISABLED Solenoid 6 EN...

Page 8: ...S ON BEAD TEST ADV RET RESET HOLD Diagnostics B Exit Distance 0 Pump 1 0 Pump 2 0 A Reset counters SOLENOIDS 1 2 3 4 5 6 SWITCH TEST CAUTION SOLENOIDS WILL STILL ACTUATE 1 2 3 BEADS ON BEAD TEST ADV R...

Page 9: ...n 6 Driver the RoadLazer in a straight line to the mark at the end of the measured course Stop with the gun arm wheel exactly on the second mark 7 Press button 8 The system is now calibrated System De...

Page 10: ...ed A 4 Toggle the REST HOLD button to center and drive the course This enables the selected guns to begin painting when Point A is reached 5 When the mechanical pointer reaches the end of the desired...

Page 11: ...d using the First Menu 3 Align the mechanical pointer with point A 4 Set gun 1 to Skip and toggle the HOLD RELEASE switch to center 5 When the mechanical point reaches point B set gun 2 to solid 6 Whe...

Page 12: ...sensor alignment Sensor should be 03 in from the tim ing gear and centered Glass beads miss a portion of a stripe when turned on Paint and bead gun delays not set properly Adjust Paint and Bead Gun D...

Page 13: ...Output 1 amp Max 9 Bead Gun 1 Solenoid 2 Output 1 amp Max 10 Bead Gun 2 Solenoid 4 Output 1 amp Max 11 Bead Gun 3 Solenoid 6 Output 1 amp Max 12 Engine Shutdown ground 13 Ground 14 Ground 15 Ground 16...

Page 14: ...ncludes 2 1 2 KNOB mounting 2 3 24F469 CABLE control 1 4 113617 SWITCH remote 1 5 17V199 BRACKET mounting 1 6 24G720 KIT board display RoadLazer 1 7 24G717 KIT board switch toggle 1 8 24G719 KIT board...

Page 15: ...Notes 3A1215D 15 Notes...

Page 16: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

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