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4

308238

Installation

KEY

A* Control
B

Pressure Relief Kit, 237893, 
1–1/2 npt (m x f)

C

Supply Tank

D

Air Shutoff Valve, bleed-type

E

Air Filter

F* Air Solenoid Valve, 215407
G

Air Regulator, 202156

H

Pump

J

Flexible Hose, 3–6 ft (0.9–1.8 m) long

K* Check Valve, 111620 (required)
L

Fluid Filter, 223179

M* Pulse Meter, 236763 or 236764
N

Fluid Shutoff Valve, 108458, 1/2”

P* Fluid Solenoid Valve, 215487
Q

Hose Reel

R

Ready Light, 238996

S

Dispense Valve

See pages 16–17 to order Accessories.

*

These parts are included with Model
232076, 240448, or 241905.

*A

B

C

D

E

*F

G

H

M*

L

N

AIR SUPPL

FLUID 1

FLUID 2

FLUID 1

FLUID 1

FLUID LINE

K*

P*
Q

R

S

PULSE UNIT 
SIGNAL LINE

AIR SOLENOID

SIGNAL LINE

0912

J

FLUID SOLENOID

SIGNAL LINE

Fig. 1

NOTE:

 The Electronic Dispensing Control is referred

to as the “control” in this manual.

How the Fluid Commander System Works

The operator programs the control by selecting a fluid
and station and setting the quantity to dispense. When
the operator presses the DISPENSE key, the control
energizes the respective air and fluid solenoid valves.
As the fluid is dispensed, the pulse meter sends pulses
to the control in proportion to the amount of fluid
flowing through it. When the number of pulses counted
by the control is equivalent to the preset quantity, the
air and fluid solenoid valves shut off. Refer to Opera-

tion for more detailed information on using the system.

NOTE: 

The Typical Installation shown above is only a

guide for a basic system, showing just one fluid. Call
your Graco representative to design a system to suit
your needs.

WARNING

COMPONENT RUPTURE HAZARD

A Pressure Relief Kit is required in your
system to reduce the risk of serious injury,
which can occur if excessive pressure

ruptures the lines and components. Install Kit
237893 as shown in Fig. 1. See page 18 for ordering
information.

Summary of Contents for 232076

Page 1: ...s U S Measurement Model 232077 2 Fluids to 6 Stations Metric Measurement Model 241905 1 Fluid to 12 Stations U S Measurement Includes air and fluid solenoid valves pulse meter and check valve Model 23...

Page 2: ...ent D Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace wor...

Page 3: ...by a qualified electrician D The control and all electrical products described in this manual must be installed in a non hazard ous location D If there is any static sparking or you feel an electric s...

Page 4: ...d Commander System Works The operator programs the control by selecting a fluid and station and setting the quantity to dispense When the operator presses the DISPENSE key the control energizes the re...

Page 5: ...ft 61 m 18 AWG 201 to 500 ft 152 m 16 AWG 501 to 1000 ft 305 m 14 AWG Page 6 shows the recommended wiring schematic using Graco supplied cables valves and pulsers CAUTION If you do not use the recomme...

Page 6: ...ACK RED 1 2 3 4 5 6 7 8 9 10 11 12 FLUID 1 PULSER P N 236763 or 236764 FLUID 2 AIR SOLENOID P N 215407 FLUID 1 AIR SOLENOID P N 215407 Recommended Wiring for Fluid Pulsers and Air Solenoid Valves WIRE...

Page 7: ...Wiring for Fluid Solenoid Valves STA 1 STA 2 STA 3 Example uses customer supplied wires Valves and pulsers supplied by Graco See Accessories pages 16 17 NOTE Wire size is dependent on distance from co...

Page 8: ...11 12 FLUID 1 AIR SOLENOID P N 215407 Alternate Wiring for Fluid Pulsers and Air Solenoids FLUID 2 AIR SOLENOID P N 215407 RED RED WIRE NUT BLACK RED BLACK RED FLUID 1 PULSER P N 236763 or 236764 FLU...

Page 9: ...tation Numbers FLUID 1 FLUID 2 Two Fluids To Six Stations FLUID 1 FLUID 2 FLUID 1 FLUID 2 RED or WHITE BLACK 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 8 9 7 10 11 12 13 14 15 16 1 2 3 4 5 6 8 9 7 10 11 12 P...

Page 10: ...y will come on Press the white keys firmly to enter the amount For example to enter 25 4 units press the 10 twice the 1 five times and the 0 1 four times If you make a mistake press STOP CLEAR and ent...

Page 11: ...ispensed will be stored in memory If power was cut off during a dispense cycle the control will show the fluid station and amount already dispensed Just press DISPENSE to continue 2 The ON OFF switch...

Page 12: ...open preventing it from stopping the fluid flow If that happens follow the procedure below 1 Follow the Shutdown Procedure above Be sure to open the dispensing valve controlled by the solenoid valve t...

Page 13: ...ld metering unit 4 Install a new metering unit 2 Align the notches on the underside of the pulse module with the cutaways in the top of the metering unit Use the new screws and torque them oppositely...

Page 14: ...back of panel If the reading is 20 24 VDC at the box with no light on and the solenoid is not active replace wiring see pages 6 9 Console failure If the voltage reading is not 20 24 VDC replace conso...

Page 15: ...led Replace console Over dispensing See page 13 to verify meter accuracy Pump air motor pressure turned up too high aerating oil Dispense into calibrated container and allow fluid to settle for a mini...

Page 16: ...o Part No Description 1 223655 ELECTRONIC PULSE MODULE 1 01325 PULSE METER Oil and ATF 236764 For Metric Measurement liter TECHNICAL DATA Electrical Input Voltage 15 V Maximum Current Loop Output 4 mi...

Page 17: ...erated air valve normally closed Electrical Rating 24 V DC 0 25 amps Coil Insulation General purpose Class A Encapsulated Continuous Duty Leads 18 AWG x 12 0 in 305 mm long Inlet Outlet Adapted to 1 2...

Page 18: ...LIEF KIT 237893 900 psi 6 2 MPa 62 bar Maximum Working Pressure Relieves fluid line pressure when it exceeds 900 psi 6 2 MPa 62 bar TI0692 FEET OF CONTROL UNIT FIT IN THESE HOLES 9 25 234 95 mm 3 25 8...

Page 19: ...lve and any 1 air valve simultaneously Backup Battery Lithium 3 6 volt 1 0 amp hour capacity not replaceable Internal Fuses 2 5 amp 250 volt non serviceable Operating Temperature Range 41 to 104_F 5 t...

Page 20: ...rranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or an...

Page 21: ...21 308238...

Page 22: ...any four station key numbers this is your security code 5 Enter the same four numbers again to activate the control 6 Record the sequence of numbers and keep in a secure place TO CHANGE MEASUREMENT U...

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