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12

308238

Maintenance – Fluid Solenoid Valve

Shutdown Procedure

WARNING

ELECTRIC SHOCK HAZARD

To reduce the risk of serious injury,
including electric shock or splashing fluid
in the eyes or on the skin, always follow

this procedure before servicing any part of the Fluid
Commander system and before checking for loose
or shorted wires.

1.

Turn off the control and unplug it.

2.

Shut off the power to the pump(s)

3.

Relieve fluid pressure as instructed in your pump
and/or dispensing valve manual(s).

To Clean the Solenoid Valve

The solenoid valve is normally closed. Foreign matter
could hold the valve open, preventing it from stopping
the fluid flow. If that happens, follow the procedure
below.

1.

Follow the 

Shutdown Procedure

, above. Be sure

to open the dispensing valve controlled by the
solenoid valve to relieve line pressure.

2.

Close the shutoff valve ahead of the solenoid
valve.

3.

Unscrew the nut, remove the operator, and un-
screw the piston from the body. See Fig. 4.

4.

Clean the parts and the seat in the body. Blow air
into the body to clear the fluid passageways.

5.

Reassemble the valve and dispense fluid to see if
the open condition has been corrected. If it has
not, replace the solenoid valve.

NOTE:

 Dispense fluid at the dispensing valve, con-

trolled by the cleaned or replaced solenoid valve, until
all air is purged from the system.

111451

Replacement

Screen

BODY

OPERATOR

NUT

Fig. 4

7794

PISTON

Summary of Contents for 232076

Page 1: ...s U S Measurement Model 232077 2 Fluids to 6 Stations Metric Measurement Model 241905 1 Fluid to 12 Stations U S Measurement Includes air and fluid solenoid valves pulse meter and check valve Model 23...

Page 2: ...ent D Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace wor...

Page 3: ...by a qualified electrician D The control and all electrical products described in this manual must be installed in a non hazard ous location D If there is any static sparking or you feel an electric s...

Page 4: ...d Commander System Works The operator programs the control by selecting a fluid and station and setting the quantity to dispense When the operator presses the DISPENSE key the control energizes the re...

Page 5: ...ft 61 m 18 AWG 201 to 500 ft 152 m 16 AWG 501 to 1000 ft 305 m 14 AWG Page 6 shows the recommended wiring schematic using Graco supplied cables valves and pulsers CAUTION If you do not use the recomme...

Page 6: ...ACK RED 1 2 3 4 5 6 7 8 9 10 11 12 FLUID 1 PULSER P N 236763 or 236764 FLUID 2 AIR SOLENOID P N 215407 FLUID 1 AIR SOLENOID P N 215407 Recommended Wiring for Fluid Pulsers and Air Solenoid Valves WIRE...

Page 7: ...Wiring for Fluid Solenoid Valves STA 1 STA 2 STA 3 Example uses customer supplied wires Valves and pulsers supplied by Graco See Accessories pages 16 17 NOTE Wire size is dependent on distance from co...

Page 8: ...11 12 FLUID 1 AIR SOLENOID P N 215407 Alternate Wiring for Fluid Pulsers and Air Solenoids FLUID 2 AIR SOLENOID P N 215407 RED RED WIRE NUT BLACK RED BLACK RED FLUID 1 PULSER P N 236763 or 236764 FLU...

Page 9: ...tation Numbers FLUID 1 FLUID 2 Two Fluids To Six Stations FLUID 1 FLUID 2 FLUID 1 FLUID 2 RED or WHITE BLACK 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 8 9 7 10 11 12 13 14 15 16 1 2 3 4 5 6 8 9 7 10 11 12 P...

Page 10: ...y will come on Press the white keys firmly to enter the amount For example to enter 25 4 units press the 10 twice the 1 five times and the 0 1 four times If you make a mistake press STOP CLEAR and ent...

Page 11: ...ispensed will be stored in memory If power was cut off during a dispense cycle the control will show the fluid station and amount already dispensed Just press DISPENSE to continue 2 The ON OFF switch...

Page 12: ...open preventing it from stopping the fluid flow If that happens follow the procedure below 1 Follow the Shutdown Procedure above Be sure to open the dispensing valve controlled by the solenoid valve t...

Page 13: ...ld metering unit 4 Install a new metering unit 2 Align the notches on the underside of the pulse module with the cutaways in the top of the metering unit Use the new screws and torque them oppositely...

Page 14: ...back of panel If the reading is 20 24 VDC at the box with no light on and the solenoid is not active replace wiring see pages 6 9 Console failure If the voltage reading is not 20 24 VDC replace conso...

Page 15: ...led Replace console Over dispensing See page 13 to verify meter accuracy Pump air motor pressure turned up too high aerating oil Dispense into calibrated container and allow fluid to settle for a mini...

Page 16: ...o Part No Description 1 223655 ELECTRONIC PULSE MODULE 1 01325 PULSE METER Oil and ATF 236764 For Metric Measurement liter TECHNICAL DATA Electrical Input Voltage 15 V Maximum Current Loop Output 4 mi...

Page 17: ...erated air valve normally closed Electrical Rating 24 V DC 0 25 amps Coil Insulation General purpose Class A Encapsulated Continuous Duty Leads 18 AWG x 12 0 in 305 mm long Inlet Outlet Adapted to 1 2...

Page 18: ...LIEF KIT 237893 900 psi 6 2 MPa 62 bar Maximum Working Pressure Relieves fluid line pressure when it exceeds 900 psi 6 2 MPa 62 bar TI0692 FEET OF CONTROL UNIT FIT IN THESE HOLES 9 25 234 95 mm 3 25 8...

Page 19: ...lve and any 1 air valve simultaneously Backup Battery Lithium 3 6 volt 1 0 amp hour capacity not replaceable Internal Fuses 2 5 amp 250 volt non serviceable Operating Temperature Range 41 to 104_F 5 t...

Page 20: ...rranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or an...

Page 21: ...21 308238...

Page 22: ...any four station key numbers this is your security code 5 Enter the same four numbers again to activate the control 6 Record the sequence of numbers and keep in a secure place TO CHANGE MEASUREMENT U...

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