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PCD Pump User Guide

Version 6.0

February 20, 2019

Part No. 22293078M

for use with:

PCD3........... PN 22293093, 22293093-1004

PCD3L ........ PN 22293093-1002

PCD3H........ PN 22293093-1003, 22293121

PCD4........... PN 22293081, 22293098, 22293098-0002

PCD4L......... PN 22293122

PCD4H........ PN 22293103, 22293227-0002, 22293227-0003

PCD4HB...... PN 22293205, 22293240

PCD6........... PN 22293160-001

PCD6HB...... PN 22293161-003

PCD7H........ PN 22293306-0003

prepared by GPD Global

Documentation Department

611 Hollingsworth Street

Grand Junction, CO, USA 81505

tel: +1.970.245-0408 • fax +1.970.245-9674

[email protected] • www.gpd-global.com

Precision Dispensing Systems

Summary of Contents for PCD3

Page 1: ...L PN 22293122 PCD4H PN 22293103 22293227 0002 22293227 0003 PCD4HB PN 22293205 22293240 PCD6 PN 22293160 001 PCD6HB PN 22293161 003 PCD7H PN 22293306 0003 prepared by GPD Global Documentation Departme...

Page 2: ...obotic Systems 4 Integration on Table Top Systems 6 Operations 8 1 Read Safety Notices 8 2 Initial Start Up 8 3 Prime Pump with Medium 11 4 Install Pump 11 Maintenance 12 Flush Pump 12 Clean PCD3 PCD3...

Page 3: ...ried out by companies or persons that have not been authorized by the manu facturer can lead to the warranty being rendered null and void The manufacturer shall have no lia bility whatsoever for damag...

Page 4: ...by accident abuse or has been modified without the written permission of GPD Global Items considered replaceable or rendered unusable under normal wear and tear are not covered under the terms of thi...

Page 5: ...by the minimum volume and the maximum flow rate Compatible fluids for all models generally have a viscosity of less than 60 000 cps and include fluid types such as water grease gel silicones glues LE...

Page 6: ...3093 1002 22293093 22293103 22293122 22293081 22293240 22293161 001 22293161 003 22293093 1004 previously 22293120 previously 22293228 PCD7H 22293306 0003 Table 1 Distinguishing Features Model Part Nu...

Page 7: ...non GPD hardware with a Taper Lock mount 1 Prepare you hardware to accept the Taper Lock hardware For hole pattern and dimen sion details refer to Taper Lock Mounting Detail 22110291 pg 60 2 Fasten th...

Page 8: ...mount is located within the indicated mounting range A and then tighten the clamp mount screw Figure 3 Position Clamp Mount on PCD Body within A Range Integration on Robotic Systems 1 PCD3 PCD3H PCD3L...

Page 9: ...base of the dispensing system Z axis motor cover PCD3 PCD3L PCD4 PCD4L PCD6 PCD7H NOTE To operate pump models PCD3 PCD3L PCD4 and PCD4L the GPD Global MAX Series or DS Series dispensing system must b...

Page 10: ...turn off the pump power switch 2 Mount the pump in the Taper Lock mount a Press down and hold the latching lever at the top of the mount b Align and engage the pump with the top dowel pin of the moun...

Page 11: ...d orientation c To lock the extension arm in place tighten the clamp handle d Using a 4 mm Allen key loosen the bracket screw Item C 3 Mount a pump in the PCD Table Stand a Disconnect the pump cable f...

Page 12: ...B PCD6 PCD6HB PCD7H To disconnect the dispense and drive units from each other 1 Loosen the two 2 set screws Item 5 2 Gently pull the drive unit Item 3 away from the dispense unit Item A IMPORTANT Pri...

Page 13: ...r housing 5 Place the stator cover Item Q over the stator Item 7 and install the union ring Item 2 firmly clamping the two pieces together PCD4 PCD4L PCD4H PCD4HB PCD6 PCD6HB PCD7H To insert the stato...

Page 14: ...the assembly aid in the direction of the arrow until the stator has been guided into the dis pense pump housing The dowel pin will barely be visible in the key way Item D 6 Uncouple the assembly aid i...

Page 15: ...erials pg 31 2 Connect air 0 14 0 2 bar 2 3 psi to the material reservoir 3 For applicable models verify the purge tube support Item 31 is secured in the tube sup port and then remove the cap For all...

Page 16: ...e and that have no significant pot life issues the pump may be run continually without issue Cleaning Procedures Flush Pump pg 12 Clean PCD3 PCD3L PCD3H pg 13 Clean PCD4 PCD4L PCD4H PCD4HB PCD6 PCD6HB...

Page 17: ...eedle nozzle not shown and either clean or dispose of it 3 Partially loosen set screws Item 5 4 To separate drive unit Item 3 from dispense unit Item A pull units apart IMPORTANT Wear suitable protect...

Page 18: ...d in the cleaning kit Remove all debris anything less than a thorough cleaning can affect pump performance RECOMMENDATION To clean the stator thoroughly use an ultrasonic cleaner with an appropriate s...

Page 19: ...e orange ring and then pulling the purge tube out of the elbow b Using a crescent wrench unscrew the elbow Item 37 from the pump body c Replace the purge tube and clean the elbow The elbow will need t...

Page 20: ...two O rings Item 16 Replace if brittle or worn 5 Liberally lubricate the seal housing Item 13 using lubricant listed on Parts Lists pg 23 9 Reassemble Pump To reassemble the pump 1 Perform 8 Clean Se...

Page 21: ...ts power source flush the pump with a syringe of appro priate solvent stopping the flush before pump runs dry 3 Remove Power Disconnect the drive unit power supply and uncouple it from the dispensing...

Page 22: ...e stator a Hold dispenser housing Item 15 in the palm of one hand with the stator Item 16 loosely secured between thumb and forefinger of the same hand b With the other hand couple and turn the assemb...

Page 23: ...Item 25 Replace O rings if brittle or worn 3 Unscrew and remove the purge tube elbow assembly Items 32 33 by pressing inward slightly while compressing the ring on elbow 4 Replace the purge tube and...

Page 24: ...thoroughly dispenser housing Item 15 rotor Item C if present bleed screw Item 13 and washer Item 14 8 Clean Seal Housing IMPORTANT Perform this step only as needed in rare cases the seal housing Item...

Page 25: ...que specified below while performing 7 Clean Dispenser Housing Rotor pg 20 in reverse order 3 Perform 6 Remove Clean Feed Way pg 14 in reverse order 4 Install the stator according to B Insert Stator p...

Page 26: ...the hose check the primary pressure and increase it if necessary Motor not connected Connect the motor Dripping running on of the medium Sucking back not set correctly Set the sucking back Air bubbles...

Page 27: ...onsumable spare and general part information refer to this document PCD Pump Parts List PN 22200613 Specifications PCD3 Specifications pg 24 PCD4 Specifications pg 25 PCD6 Specifications pg 26 PCD7 Sp...

Page 28: ...Maximum viscosity 60 000 cps Parts touched by medium HD POM Stainless steel Anodized Aluminum Sealings High molecular PE VisChem Sealings static O ring Viton Motor 18 24 VDC 24 VDC Motor rotating spe...

Page 29: ...prox 2 bar 29 psi Maximum viscosity 60 000 cps Parts touched by medium HD POM Stainless Steel Anodized Aluminum Sealings High molecular PE VisChem Sealings static O ring Viton Motor 18 24 VDC incremen...

Page 30: ...Steel Anodized Aluminum Sealings High molecular PE VisChem Sealings static Viton O ring medium NBR dust Motor 18 24 VDC incremental encoder Motor rotating speed per minute 0 120 rpm Operating ambient...

Page 31: ...cular PE VisChem Sealings static Viton O ring medium NBR dust Motor 18 24 VDC incremental encoder Motor rotating speed per minute 0 120 rpm Operating ambient conditions C 10 to 40 non condensing air p...

Page 32: ...PCD Pump User Guide Specifications 2 20 19 GPD Global 28 Additional Dimensions PCD3 PN 22293093 1004 PCD3L PN 22293093 1002 PCD3H PN 22293093 1003 PCD3H legacy PN 22293121...

Page 33: ...PCD Pump User Guide Specifications 2 20 19 GPD Global 29 PCD4 PN 22293081 PCD4L PN 22293122 PCD4H PN 22293103 PCD4HB PN 22293240...

Page 34: ...PCD Pump User Guide Specifications 2 20 19 GPD Global 30 PCD6 PN 22293161 001 PCD6HB PN 22293161 003 PCD7H PN 22293306 003...

Page 35: ...M4 x 8 DIN 13 Nozzle Connection Luer Lock DIN EN 1707 with O ring pat ented Standard conical 6 taper luer lock Luer Lock DIN EN 1707 with O ring pat ented Standard conical 6 taper luer lock Luer Lock...

Page 36: ...recycling stipulations Do not dispose of electrical parts in the household garbage They are to be taken to the appro priate collecting points 2002 96 EU WEEE EU DIRECTIVE concerning used electrical an...

Page 37: ...regulated C1 compressed air 0 6 bar regulated C2 Compressed air 7 bar dry clean oil free D supply of medium from a pressure tank E Power supply drive unit Compressed air supplies either the cartridge...

Page 38: ...0 0048 pg 42 PCD4 22293098 pg 43 PCD4 22293081 pg 44 PCD4 22293098 0002 pg 45 PCD4L 22293122 pg 46 PCD4H 22293103 pg 47 PCD4H 22293227 0002 pg 48 PCD4H 22293227 0003 pg 49 PCD4HB 22293240 pg 50 PCD4HB...

Page 39: ...ERVOIR_PCD 22203375 1 23 DISPENSER HOUSING PCD3_MODIFIED 22203403 1 24 TUBE SUPPORT_PCD3 PURGE 22203411 1 25 BEARING HOUSING W ROTOR SET CPL 22203466 1 26 CAP SCREW SST 3MM X 0 5 20MM LG SACSM03005002...

Page 40: ...5 2575 0007 1 11 2 12 BEARING HOUSING W ROTOR SET CPL 22203466 1 11 2 13 END PIECE_PCD3_STATOR MOD_ASSY 22293179 1 11 2 14 THREADED SLEEVE LUER LOCK 10 4690 1 11 2 14 3 WASHER_TEFLON_ 197ID X 280OD X...

Page 41: ...1 2 2 3 3 4 4 A A B B DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY FINISH MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS B 1 32 HEAT TREATMENT X XX B 0 015 X XXX B 0 005 ANGULAR B...

Page 42: ...OD_MALE 22203584 1 13 3 7 2 THREADED SLEEVE LUER LOCK 10 4690 1 13 3 7 3 WASHER_TEFLON_ 197ID X 280OD X 015 THI 2825 0035 1 13 3 7 4 BEARING HOUSING W ROTOR SET CPL 22203466 1 13 3 8 O RING_FKM_ 632 I...

Page 43: ...575 0004 1 12 1 10 O RING_FKM_ 632 ID X 047 SECTION 2575 0005 1 12 1 9 O RING FKM 14MM DIA X 1 5 2575 0007 1 12 1 11 WRENCH_HEX KEY_1 5MM_L SHAPE M2003 1 12 1 13 DISPENSER HOUSING_PCD3_MODIFIED 222034...

Page 44: ...2575 0004 1 16 10 O RING FKM 14MM DIA X 1 5 2575 0007 1 16 11 ASSEMBLY AID HAND DRIVER 10 4674 1 16 12 WRENCH_HEX KEY_1 5MM_L SHAPE M2003 1 16 13 WRENCH_HEX KEY_2 5MM W HANDLE 10 4772 1 16 14 DOWEL PI...

Page 45: ...SPECIFIED FRACTIONS B1 32 HEAT TREATMENT X XX B0 015 X XXX B0 005 ANGULAR B0 5 RUNOUT B0 003 T I R METRIC 0 0 MM B0 4 MM 0 00 MM B0 1 MM GPD Global END PIECE_PCD3_STATOR MOD_ASSY 22293179 1 1 B BLH 6...

Page 46: ...PIECE PCD4 WITH LUER LOCK CPL 10 4818 1 15 BEARING HOUSING W ROTOR SET CPL 10 4820 1 16 SEAL SET W HOUSING 10 4821 1 17 O RING_FKM_ 547ID X 051W 2575 0004 1 18 O RING_FKM_ 110 ID X 028 SECTION 2575 0...

Page 47: ...PCD4 250MM CABLE_VER2 ORING VITON_5mmID X 1mmW CAP SCREW 3MM X 0 5 X 10MM LG CAP SCREW 4MM X 0 7 10MM LG SACAM0040070010 1 9 1 1 2 2 3 3 4 4 A B DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY...

Page 48: ...D X 1mmW 10 4912 1 10 SYRINGE SUPPORT_PCD_VER2_STRAIGHT 22203523 1 11 CAP SCREW 3MM X 0 5 X 10MM LG SACSM030050010 2 12 1 1 2 2 3 3 4 4 A B DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY FINIS...

Page 49: ...15 O RING_FKM_ 110 ID X 028 SECTION 2575 0006 1 8 16 O RING_FKM_ 547ID X 051W 2575 0004 1 8 17 O RING_FKM_ 632 ID X 047 SECTION 2575 0005 1 8 18 SET SCREW M3 X 5 10 4678 2 8 20 FITTING_ELBOW_1 8 UNI_...

Page 50: ...SYRINGE TUBE VENT BLOCK PCD4H 22203454 1 20 MOUNT BLOCK_MALE ADAPTER_PCD4H 22203480 1 21 SYRINGE SUPPORT_SNAP STYLE 22203524 1 22 O RING_FKM_ 547ID X 051W 2575 0004 1 23 O RING_FKM_ 632 ID X 047 SECTI...

Page 51: ...MICRO MOTOR ADAPTER 22203605 1 26 SYRINGE SUPPORT_PCD_SNAPSTYLE_RND 22203606 1 27 O RING_FKM_ 547ID X 051W 2575 0004 1 28 O RING_FKM_ 632 ID X 047 SECTION 2575 0005 1 29 MOTOR_GEAR_24VDC_W ENCODER_DIF...

Page 52: ...10 4687 4 11 8 5 WRENCH_HEX KEY_2 5MM W HANDLE 10 4772 1 11 8 6 UNION RING PCD4 REPLACES 10 4803 22203610 1 11 8 7 THREADED SLEEVE LUER LOCK 10 4804 1 11 8 8 BEARING HOUSING W ROTOR SET CPL 10 4820 1...

Page 53: ...G_FKM_ 632 ID X 047 SECTION 2575 0005 1 16 10 SET SCREW M3 X 5 10 4678 2 16 11 ASSEMBLY AID HAND DRIVER 10 4674 1 16 12 WRENCH_HEX KEY_1 5MM_L SHAPE M2003 1 16 13 WRENCH_HEX KEY_2 5MM W HANDLE 10 4772...

Page 54: ...73 1 23 MOTOR_SERVO_24VDC_W ENCODER_DIFFERENTIAL 3500 0094 1 24 DOWEL PIN 2mm X 4mm DAM02004 1 25 DOWEL PIN 3mm X 8mm DAM03008 2 26 DOWEL PIN 3mm X 20mm DAM03020 2 27 SCR A CP SST MET M2X 4_12MM LG SA...

Page 55: ...F CLAMP 22203385 1 14 MALE ADAPTER_PCD4 22203389 1 15 COUPLER 6MM 22203421 1 16 END SECTION_PCD4H_W 6 TAPER 22203447 1 17 BODY ADAPTER_PCD4H MOTOR INTERFACE 22203449 1 18 O RING_FKM_ 547ID X 051W 2575...

Page 56: ...ID X 1 25 2575 0023 1 14 O RING_FKM_ 110 ID X 028 SECTION 2575 0006 1 15 O RING_FKM_ 547ID X 051W 2575 0004 1 16 WASHER_NYLON_ 150ID X 312OD X 015T 2825 0043 1 18 O RING FKM 16MM DIA X 1 25 10 4679 1...

Page 57: ...DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY FINISH MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS B 1 32 HEAT TREATMENT X XX B 0 015 X XXX B 0 005 ANGULAR B 0 5 RUNOUT B 0 003 T I...

Page 58: ...G HOUSING PCD6 W ROTOR SET CPL 2650 0105 1 15 SET SCREW M3 X 8 PCD6 2650 0106 2 16 ALLEN SCREW M4 X 25 2650 0107 4 17 SEAL SET W HOUSING PCD6 2650 0111 1 18 MOTOR_GEAR_24VDC_W ENCODER_DIFFERENTIAL 350...

Page 59: ...CK 10 4690 1 15 2 O RING_FKM_ 110 ID X 028 SECTION 2575 0006 1 15 3 STATOR CPL_PCD6 2650 0373 1 16 O RING_NBR_16MM ID X 1 25 2575 0023 1 17 ALLEN SCREW M4 X 40 SACSM040070040 4 18 DISPENSER HOUSING_PC...

Page 60: ...05 4MM LG CAP SCREW 3MM X 05 8MM LG SST SCREW FLATHEAD 3MM X 12LG ALLOY WASHER FLAT REGULAR ALLOY M3 WFRBAMM3 1 11 1 1 2 2 3 3 4 4 A A B B DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY FINISH...

Page 61: ...6MM LG SST CAP SCREW 3MM X 05 8MM LG SST SCREW FLATHEAD 3MM X 12LG ALLOY WASHER FLAT REGULAR ALLOY M3 WFRBAMM3 1 11 1 1 2 2 3 3 4 4 A A B B DWG SIZE DWG NO SHEET OF DRAWN BY DESCRIPTION ASSEMBLY FINI...

Page 62: ...TORY REV DATE BY DESCRIPTION ORIGINAL ISSUE NOTES UNLESS OTHERWISE SPECIFIED 1 EDGE BREAK ALL CORNERS EDGES AND HOLES 0 10 0 40 FOR MATERIAL 2 50 THICK 5 15 OF THICKNESS FOR MATERIAL 2 50 THICK 2 0 40...

Page 63: ...1 772 in 55 00 2 165 in 15 00 0 591 in 25 00 0 984 in 35 00 1 378 in 22303039 Models PCD4H PCD4L PCD4 22303041 Models PCD3H PCD3L PCD3 55 00 2 165 in 35 00 1 378 in 15 00 0 591 in 25 00 0 984 in 45 0...

Page 64: ...XX B 0 015 X XXX B 0 005 ANGULAR B 0 5 RUNOUT B 0 003 T I R METRIC 0 0 MM B 0 4 MM 0 00 MM B 0 1 MM GPD Global TAPER LOCK QUICK RELEASE 22110291 3 3 C SO 10 30 2007 DS MM NA NA 51 82 2 040 in 148 27...

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