GORMAN-RUPP PUMPS 1195133 Installation, Operation, And Maintenance Manual With Parts List Download Page 10

S SERIES

OM--05096

OPERATION

PAGE C -- 2

the liquid level to drop below the bottom of the
pump motor cover to ensure cooling of the
pump motor.

2. The tie is positioned on the cable approxi-

mately 6 inches (152 mm) below the float. This
setting allows approximately 9 inches (229
mm) of liquid rise between pump start/stop.
The start/stop interval may be increased by
loosening the nut on the plastic tie swivel and
extending the float end of the power cable.
The liquid level in the sump will increase ap-
proximately 8 inches (203 mm) between start/
stop intervals for every 6 inches (152 mm) of
cable increase.

3. Plug the pump power cable into the female

end of the float cable plug.

4. Plug the float cable into a

grounded

recep-

tacle. It is

strongly

recommended that a

Ground Fault Interrupter (GFI) type recep-
tacle (or equivalent) be used (see Figure 2).

Operational Checks

Check the pump for proper operation when it is first
started and periodically thereafter to identify minor
problems.

Check the pump for unusual noises or excessive
vibration while it is operating. If noise or vibration is
excessive, stop the pump and refer to the
troubleshooting chart for possible causes.

Check the pump strainer screen for clogging
caused by stones, sticks, or other debris. Clean
the strainer screen when required. In some cases,
stopping the pump momentarily may back flush
the strainer screen, purging most of the debris
from it. If this fails to clean the screen, unplug the
pump , remove it from the sump, and remove the
debris manually (see

MAINTENANCE AND RE-

PAIR

in Section E).

Never

introduce air or steam pressure into the

pump casing or piping to remove a blockage. This
could result in personal injury or damage to the
equipment. If backflushing is absolutely neces-
sary,

liquid pressure

must be limited to 50% of the

maximum permissible operating pressure shown
on the pump performance curve (see

MAINTE-

NANCE AND REPAIR

, Section E).

STOPPING

To stop the pump when in manual mode, simply
unplug it from the receptacle. After stopping the
pump, be sure to perform all required maintenance
and preservation procedures.

This pump is equipped with automatic

thermal overload protection which will stop

the pump if overheating occurs. Unplug

the pump and allow it to cool before at-

tempting to service the pump.

When operated in the automatic mode, the pump
will stop and start as the liquid level rises and falls.
For service or extended stopping, unplug both the
pump and float switch from the receptacle.

Storage and Cold Weather Preservation

After stopping the pump, use the rope or chain at-
tached to the lifting handle on the pump to remove
the pump from the sump.

Do not

lift the unit by the

power cable or the discharge piping. Customer in-
stalled equipment such as rigid discharge piping

must

be removed before attempting to lift.

Do not attempt to lift the pump by the
power cable or piping. Attach proper
lifting equipment to the handle on the
pump.

Clean the strainer screen before storage. If the
application involves a lot of mud or sludge, remove
the strainer and clean the impeller before storage.

NOTE

The most common cause of failure to run is hard-
ened mud or sludge in the impeller.

In freezing temperatures, the pump will not freeze
as long as it is submerged in liquid. If the pump
casing is not submerged, or if the liquid begins to
freeze, remove the pump from the sump and allow

Summary of Contents for 1195133

Page 1: ...PANY F MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUBM...

Page 2: ...rage and Cold Weather Preservation PAGE C 2 TROUBLESHOOTING SECTION D PAGE D 1 PUMP MAINTENANCE AND REPAIR SECTION E PAGE E 1 PERFORMANCE CURVE PAGE E 1 PARTS LISTS S1 1 2C3 E 33 115 1 Pump Model PAGE...

Page 3: ...n Rupp distributor or write The Gorman Rupp Company or Gorman Rupp of Canada Limited P O Box 1217 70 Burwell Road Mansfield Ohio 44901 1217 St Thomas Ontario N5P 3R7 The following are used to alert ma...

Page 4: ...attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure Never attempt to alter the length or re pair any power cable with a splice The pump motor and c...

Page 5: ...nspect the pump assembly for cracks dents damaged threads and other obvious dam age b Check for and tighten loose attaching hard ware c The pump is furnished with a 30 foot 9 meter long power cable In...

Page 6: ...for general contracting applications Each pump weighs approximately 28 lbs 13 kg The weight does not include the discharge piping Attach a rope or chain to the lifting handle on the top of the pump D...

Page 7: ...pport the pump by the handle on the pump If the bottom is heavily sludge covered rest the pump on support blocks or suspend it near the surface of the liquid If the application involvesa lot of debris...

Page 8: ...ion For maximum pumping capacity use non collaps ible hose or rigid piping and keep the discharge as short and straight as possible If rigid piping is used minimize the use of elbowsand fittingswhich...

Page 9: ...ons Never attempt to alter the length or re pair any power cable with a splice The pump motor and cable must be com pletely waterproof Damage to the pump or personal injury may result from alter ation...

Page 10: ...pressure into the pump casing or piping to remove a blockage This could result in personal injury or damage to the equipment If backflushing is absolutely neces sary liquid pressure must be limited t...

Page 11: ...wed or submerge it into the liquid If the liquid is near freezing the pump must be sub merged for an extended period of time Start the pump and check for shaft rotation If still frozen al low addition...

Page 12: ...om of rotation Add shims or gaskets as required Liquid level device s fouled with mud Clean liquid level device s or foreign material Float type sensing device s tangled or Check installation for free...

Page 13: ...THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE STANDARD PERFORMANCE FOR PUMP MODELS S1 1 2C3 E 33 115 1 and S2J3 E 5 115 1 Based on 70_ F 21_ C clear water at sea level Since pump installations ar...

Page 14: ...OM 05096 S SERIES MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING A B C D E F G H J Figure 1 Pump Model S1 1 2C3 E 33 115 1...

Page 15: ...W CASING 26816 604 1 10 HOLDING ROD 26816 631 4 11 LOCKWASHER 26816 638 4 12 PUMP TOP COVER 26816 614 1 13 CAPACITOR 26816 613 1 14 DISCH FLANGE ASSY 26816 609 1 15 DISCH NIPPLE MNPT 26816 622 1 16 L...

Page 16: ...OM 05096 S SERIES MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING A B C D E F G H J Figure 2 Pump Model S2J3 E 5 115 1...

Page 17: ...CASING 26816 704 1 10 HOLDING ROD 26816 631 4 11 LOCKWASHER 26816 638 4 12 PUMP TOP COVER 26816 614 1 13 CAPACITOR 26816 713 1 14 DISCH FLANGE ASSY 26816 509 1 15 DISCH NIPPLE MNPT 26816 022 1 16 LOC...

Page 18: ...elec trician to service the electrical compo nents of this pump Check the chart in TROUBLESHOOTING Section D to determine the nature of the pump problem If the problem is mechanical in nature such as...

Page 19: ...ete disassembly procedures for the pump motor are not included in this manual Instructions are provided only for replacement of the pump end components the power cable and capacitor If the pump fails...

Page 20: ...ious injury or death to personnel Carefully fold the capacitor and power cable leads under the motor top cover and secure the cover to the upper motor cover with the holding rods and lockwashers 10 an...

Page 21: ...SEAT SPRING BELLOWS UPPER SEAL RETAINER LOWER STATIONARY SEAT LOWER STATIONARY ELEMENT LOWER SEAL BELLOWS SPRING RETAINER ROTATING ELEMENT UPPER STATIONARY ELEMENT Figure 3 Seal Assemblies Seal Instal...

Page 22: ...aces contact Install the machine screws 38 and tighten them in an alternating pattern until the seal springs are compressed and the cover seats tightly against the gasket Fill the seal chamber with ap...

Page 23: ...d from the factory the pump seal cav ity was fully lubricated with Shell Turbo T68 oil Use only Shell Turbo T68 or Gulf Harmony HVI AW 26 oil for repair Quantities for each pump are as follows Seal Ca...

Page 24: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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