Gorilla Playsets Blue Ridge Big Skye I Assembly Manual Download Page 66

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STEP 32: REST SW ING BEA M O N FO RT

*TW O PEO PLE A RE REQ UIRED FO R THIS STEP

1: LA Y THE SW ING BEA M A C RO SS THE FO RT A ND PO SITIO N THE LEG S UNDERNEA TH THE END O F THE BEA M .

2: LINE UP THE PRE-DRILLED HO LES A ND REST THE SW ING BEA M O N TO P O F THE SW ING BEA M SUPPO RT PLA TE A ND
SW ING LEG S. M A KE SURE THE IRO N DUC TILES A RE FA C ING DO W N.

Summary of Contents for Blue Ridge Big Skye I

Page 1: ...e Big Skye I II Big Skye II Pictured Above ASSEMBLY MANUAL Copyright 2008 Gorilla Playsets All Rights Reserved Gorilla Playsets 190 Etowah Industrial Court Canton GA 30114 800 882 0272 5 MAY 2009 Vers...

Page 2: ...TO THE RETAILER OR CONTACT THE RETAILER DIRECT THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NE...

Page 3: ...rock wall and securing to fort steps 17 21 Installing upper level steps and lower level center posts steps 22 25 Securing supports then adding picnic table and benches steps 26 28 Installing panel sla...

Page 4: ...tep 76 Installing rock wall rope step 77 Installing safety pad step 78 Installing rope ladder step 79 Installing tic tac toe panel steps 80 82 Installing Rad Ride Slide steps 83 90 Dormers and Chimney...

Page 5: ...s to minimize shrinkage warping and cupping Because our pine has been pre shrunk the hardware used to assemble your playset will hold tight Our preserved pine is clean odorless non staining and non ir...

Page 6: ...ent to the original purchaser gorilla playsets disclaims all other representations and warranties of any kind express implied statutory or otherwise including the implied warranties of merchantability...

Page 7: ...WING 50 LBS TODDLER BUCKET SWING 50 LBS INFANT SWING 35 LBS TIRE SWING 125 LBS TOTAL WEIGHT ROPE LADDER 75 LBS ROCK WALL 150 LBS ALL SLIDES 125 LBS Gorilla Playsets recommends that the weight limits f...

Page 8: ...des feet first Never slide headfirst Teach children to look before they slide to make sure no one is at the bottom Teach children to never run up a slide as this increases their chances of falling The...

Page 9: ...seats or has exposed metal in the edges of the swing seat If there are already exposed metal inserts on the edge of the seat immediately remove the seats and chains to prevent serious injury Ropes cab...

Page 10: ...ne Sand 5 1 52m 5 1 52m 9 2 74m 5 1 52m Coarse Sand 5 1 52m 5 1 52m 6 1 83m 4 1 22m Fine Gravel 5 1 52m 7 2 13m 10 3 05m 6 1 83m Medium Gravel 5 1 52m 5 1 52m 6 1 83m 5 1 52m Shredded Tires 10 12 3 0...

Page 11: ...iate depth Dig a channel along the scored line s for the base of the fort corner post and sandbox boards to rest into Dig the channel s to the same level depth The bottom of the channel s should be le...

Page 12: ...mney 1 __________ Rock Wall Rocks 10 __________ Safety Handles Pair 2 __________ The Big Skye Assembly Manual 1 __________ Description Fort Hardware see following pages Description Swing Beam Hardware...

Page 13: ...f your new playset before getting started SITE PLAN Playset height 13 6 Approximate assembly time 18 24 Hours 6 foot unobstructed safety perimeter around playset recommended WAVE SLIDE LADDER SWING BE...

Page 14: ...After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand more clearly the installation p...

Page 15: ...ith a hammer You should also be sure to tighten the lags completely Power tools such as an impact wrench or power drill should have enough torque to drive the lag screws without using a hammer but mak...

Page 16: ...er drive the T nut until the face of the T nut is flush to the wood This picture shows the T nut insert and installed flush to the wood This picture shows an end view of the T nut insert and installed...

Page 17: ...Q TY 8 5 16 X 3 4 HEX BO LT Q TY 115 5 16 X 2 1 4 HEX BO LT Q TY 3 5 16 WASHER Q TY 315 5 6 7 8 9 1 4 3 2 USE THE RULER TO THE RIG HTTO MEASURE YO UR BO LTS AND SC REWS PIC TURE VIEWS SHO WN ABO VE AR...

Page 18: ...BE USED TO MATC H BO LTAND SC REW SIZES 3 8 x 7 Q TY 14 C ARIAG E BO LT 3 8 x 9 C ARIAG E BO LT Q TY 1 3 8 x 6 1 2 C ARIAG E BO LT Q TY 4 3 8 x 3 1 2 C ARIAG E BO LT Q TY 2 3 8 X 5 HEX LAG SC REW Q TY...

Page 19: ...X 30 3 4 RO O F STARTER 2 UPPER LEVEL G RO O VE O NLY 1 X 5 X 30 3 4 RO O F FINISHER 2 LO WER LEVEL TO NG UE O NLY 1 X 5 X 58 RO O F FINISHER 2 LO WER LEVEL G RO O VE O NLY 1 X 5 X 58 RO O F FINISHER...

Page 20: ...X 4 X 17 LADDER STEP 5 2 2 X 4 X 18 C ENTER PIC NIC TABLE SUPPO RT 1 2 X 4 X 18 LO WER LEVEL ANG LE SUPPO RT 4 2 X 4 X 30 3 4 UPPER LEVEL DEC K SUPPO RT 4 2 X 4 X 21 UPPER LEVEL ANG LE SUPPO RT 2 2 X...

Page 21: ...EL BO ARD TWO HO LES O FFSET 2 2 X 4 X 31 LO WER LEVEL FRO NTC ENTER PO ST 1 2 X 4 X 34 SANDBO X BO ARD TWO HO LES O FFSET 2 2 X 4 X 43 RO O F SUPPO RT 4 LEFT 4 RIG HT 2 X 4 X 58 LO WER DEC K SUPPO RT...

Page 22: ...2 X 4 X 60 1 8 LO WER LEVEL REAR C ENTER PO ST 1 2 X 4 X 58 SANDBO X BO ARD END PANEL BO ARD TWO HO LES O FFSET 4 2 X 4 X 58 PIC NIC TABLE SUPPO RT UPPER LEVEL STEPS 7 2 X 4 X 66 LADDER SIDE 1 LEFT 1...

Page 23: ...PER LEVEL BO TTO M PANEL BO ARD FO UR HO LES O FFSET 3 2 X 6 X 58 BO TTO M PANEL BO ARD FO UR HO LES O FFSET 1 2 X 6 X 58 PIC NIC TABLE TO P SEATS 8 2 X 6 X 58 REAR BO TTO M PANEL BO ARD FIVE HO LES O...

Page 24: ...HO LES 5 O FFSET 1 4 X 4 X 37 11 16 UPPER LEVEL FRO NTC ENTER PO ST 1 4 X 4 X 41 5 16 UPPER LEVEL LAG PO ST 2 4 X 4 X 44 1 4 UPPER LEVEL REAR C ENTER PO ST 1 4 X 4 X 58 SWING BEAM MO UNT 1 4 X 4 X 58...

Page 25: ...ER REAR C O RNER PO ST 2 PLASTIC C O ATED 4 X 4 X 96 SWING LEG S 2 PLASTIC C O ATED 4 X 4 X 120 UPPER LEVEL C O RNER PO ST LEFT 1 PLASTIC C O ATED 4 X 4 X 120 UPPER LEVEL C O RNER PO ST RIG HT 1 PLAST...

Page 26: ...2 X 16 LARG E RAY 3 5 4 X 3 X 18 3 4 LADDER BAC K 1 5 4 X 3 X 23 7 8 RO C K WALL C AP 1 5 4 X 3 X 28 LO WER DEC K PANEL SLAT 13 5 4 X 3 X 33 1 2 UPPER DEC K PANEL SLAT 12 5 4 X 3 X 42 SUN SUPPO RT 4...

Page 27: ...O UR LUMBER INTO LIKE STAC KS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING C O MPO NENTS AND REDUC E YO UR BUILDING TIME 5 4 X 6 X 23 7 8 RO C K WALL BO ARD 11 5 4 X 6 X 58 DEC K BO ARD 1...

Page 28: ...10 WAVE SLIDE 1 RAD RIDE TUBE SLIDE 1 TRAPEZE BAR W C HAINS 1 SWING S W C HAINS 2 PIC TURE DESC RIPTIO N Q TY...

Page 29: ...PIC TURE DESC RIPTIO N Q TY NO TSHO WN HARDWARE BO X INSTRUC TIO NS SWING PLATE 1 C LIMBING RO C KS 10 A FRAME SWING LEG BRAC KET 1 1 EA...

Page 30: ...IRO N DUC TILE SWING HANG ERS TELESC O PE PERISC O PE 6 1 1 PIC TURE DESC RIPTIO N Q TY...

Page 31: ...PIC TURE DESC RIPTIO N Q TY STEERING WHEEL RO PE LADDER STEPS SAFETY HANDLES PAIR 1 6 2...

Page 32: ...1 1 2 X 1 1 2 G REEN BRAC KET SPRING C LAMP 1 4 6 MO DEL II 2 SAFETY PADS MO DEL I PIC TURE DESC RIPTIO N Q TY...

Page 33: ...PIC TURE DESC RIPTIO N Q TY SANDBO X C O VER MESH WITH BUTTO N SNAPS 1 1 14 SUPER SC O O P SLIDE MO DEL II O NLY 1 10 RO PE 3 15 RO PE...

Page 34: ...1 1 2 TIC TAC TO E PANEL UNASSEMBLED C HIMNEY UNASSEMBLED DO RMER G LIDER SWING 1 PIC TURE DESC RIPTIO N Q TY...

Page 35: ...RE TWO FRO NTAND TWO REAR C O RNER PO STS 4 USE THE DIAG RAM BELO W TO C O RREC TLY IDENTIFY AND O RIENTTHE NEC ESSARY DIREC TIO N THE PO STS SHO ULD FAC E 5 USE A HAMMER TO SEATTHE T NUTS AFTER INSER...

Page 36: ...O N THE SWING BEAM SUPPO RT MAKE SURE THE C O UNTER SUNK HO LES ARE O N THE O PPO SITE END O F THE SWING BEAM PLATE 4 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPO RTUSING TWO 3 1 2 C ARRIAG E...

Page 37: ...SIDE C O RNER PO STS THE THREE C O UNTERSUNK HO LES IN THE MIDDLE O F THE SWING BEAM SUPPO RTMUSTFAC E DO WNWARD 6 FIND TWO TO RQ UE WASHERS PLAC E A 6 1 2 C ARRIAG E BO LTINSIDE THE TO RQ UE WASHER M...

Page 38: ...S IN THE SIDE FAC E BO ARD MUSTFAC E UP 4 USE 5 16 X 4 1 2 HEX BO LTS AND 5 16 WASHERS TO ATTAC H THE TO P HO LES O F THE SIDE FAC E BO ARD TO THE T NUTS INSTALLED O N THE C O RNER PO STS THE BO TTO M...

Page 39: ...HTSIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 58 LO WER DEC K SUPPO RTS TO THE HO LES AT53 WITH 5 16 X 4 1 2 HEX BO LTS AND 5 16 WASHERS FRO M THE INSIDE O F THE FO RT STEP 5 LO WER DEC K SUPPO RTS 5 16 WAS...

Page 40: ...D SETO F DEC K SUPPO RTS 2 PLAC E THE DEC K SUPPO RTS AG AINSTTHE C O RNER PO STS FLUSH TO THE BO TTO M O F THE DEC K SUPPO RTS MO UNTED IN THE PREVIO US STEP 3 USE 5 16 X 3 1 2 LAG SC REWS AND 5 16 W...

Page 41: ...IN THE MIDDLE O F THE C O RNER PO STS THE O FFSETHO LES IN THE BO TTO M PANEL BO ARD MUSTFAC E DO WNWARD 4 USE 5 16 X 4 1 2 HEX BO LTS AND 5 16 WASHERS TO ATTAC H THE HO LES O F THE BO TTO M PANEL BO...

Page 42: ...THE HO LES O F THE REAR BO TTO M PANEL BO ARD TO THE T NUTS INSTALLED O N THE C O RNER PO STS 3 LAY THE 2 X 4 X 58 SANDBO X BO ARD O N THE REAR C O RNER PO STS ATTHE BO TTO M O F THE C O RNER PO STS...

Page 43: ...HE FRO NTO F THE MANUAL TO LEVEL AND SQ UARE THE STRUC TURE 2 O NC E THE FRAME IS LEVEL SQ UARE AND SETINTO PO SITIO N G O BAC K AND INSERTTHE 5 16 X 3 1 2 LAG SC REWS AND 5 16 WASHERS IN ALL O F THE...

Page 44: ...S APPRO XIMATELY 19 FRO M EAC H SET O F C O RNER PO STS 2 ATTAC H THE LO WER DEC K JO ISTS WITH TWO 2 1 2 WO O D SC REWS PER END STEP 10 LO WER DEC K JO ISTS SPAC E APPRO X 19 FRO M C O RNER PO STS 2...

Page 45: ...O WN BELO W THE FO LLO WING STEP IS REC O MMENDED TO PREVENTPO SSIBLE SPLITS IN THE WO O D 2 PLAC E THE 5 4 X 4 X 51 DEC K SPAC ER ATO NE END O F THE FO RT C ENTER THE BO ARD BETWEEN THE C O RNER PO S...

Page 46: ...AND THE BO TTO M PANEL BO ARD AND ATTAC H ITWITH 2 WO O D SC REWS THRO UG H THE PREDRILED HO LES AND INTO THE DEC K SUPPO RTBELO W LEAVE A UNIFO RM APPRO X 1 4 SPAC E BETWEEN THE DEC K BO ARDS NO TE...

Page 47: ...IDES 2 PO SITIO N THE LADDER SIDES SO THATTHE SLO TS IN THE BO ARDS ARE FAC ING EAC H 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 ANG LE BRAC KETS TO THE INSIDE O F THE LADDER RAILS WITH 5 16...

Page 48: ...ILL A 3 8 HO LE THRO UG H THE BO TTO M PANEL BO ARD 2 FRO M THE UNDERSIDE O F THE DEC K INSERTA T NUTINTO THE BAC KSIDE O F THE 3 8 HO LES O N THE BO TTO M PANEL BO ARD 3 ATTAC H THE LADDER WITH 5 16...

Page 49: ...ES 3 USE TWO 2 1 2 WO O D SC REWS O N TO P O F THE BRAC E AND O NE 2 AND O NE 3 WO O D SC REW TO FASTEN THE ANG LE SUPPO RTS TO THE C O RNER PO STS 1 MAKE SURE THE FO RTIS LEVEL AND SQ UARE 2 THE FO...

Page 50: ...ETS FRO NTO F FO RT STEP 16 ANG LE BRAC ES 1 THE FO UR 2 X 4 X 18 ANG LE SUPPO RTS ARE MO UNTED UNDER THE DEC K O N THE LEFTAND RIG HTSIDES O F THE FO RT 2 USE TWO 2 1 2 WO O D SC REWS O N TO P O F TH...

Page 51: ...O N THE RO C K WALL SIDES SO THATTHE HO LES IN THE BO ARDS ARE BO TH FAC ING THE SAME WAY 3 INSERTT NUTS INTO THE INSIDE O F THE RO C K WALL SIDES AND SETWITH A HAMMER STEP 17 RO C K WALL T NUT 2 X 4...

Page 52: ...SIDES FLUSH TO THE TO P O F THE RO C K WALL SIDES AND ATTAC H WITH TWO 2 WO O D SC REWS IN EAC H SIDE 3 C O NTINUE DO WN THE RO C K WALL WITH THE REMAINING RO C K WALL BO ARDS FASTENING EAC H BO ARD...

Page 53: ...6 X 1 1 2 HEX BO LT A 1 FASTEN THE 90 G REEN BRAC KETTO THE RO C K WALL SIDES WITH 5 16 X 1 1 2 HEX BO LTS AND 5 16 WASHERS 2 DO NO TFULLY TIG HTEN THE HEX BO LTS INTO THE T NUTS ATTHIS TIME STEP 19 R...

Page 54: ...ED MANNER O N THE RO C K WALL BO ARDS TWO PAN HEAD SC REWS WILL SEC URE EAC H RO C K TO THE WALL NO TE THE IMAG E SHO WN BELO W IS A G ENERIC ARRANG EMENTO F RO C KS O N THE RO C K WALL YO UR AC TUAL...

Page 55: ...E FAC E BO ARD 2 FRO M THE UNDERSIDE O F THE DEC K INSERTA T NUTINTO THE BAC KSIDE O F THE 3 8 HO LES O N THE SIDE FAC E BO ARD 3 ATTAC H THE RO C K WALL WITH 5 16 X 1 1 2 BO LTS AND 5 16 WASHERS 4 WH...

Page 56: ...ENTER ATTHE HO LES 77 1 2 FRO M THE G RO UND 2 USE 5 16 X 4 1 2 HEX BO LTS AND 5 16 WASHERS TO ATTAC H THE HO LES O F THE UPPER LEVEL DEC K SUPPO RTTO THE T NUTS INSTALLED O N THE C O RNER PO STS 3 T...

Page 57: ...LO WER LEVEL 2 THE FIRSTBO ARD WILL MO UNTABO VE THE REAR BO TTO M PANEL BO ARD WITH APPRO XIMATELY A 3 1 2 G AP BETWEEN THE FIRSTSTEP AND THE REAR BO TTO M PANEL BO ARD 3 SEC URE WITH THREE 2 1 2 WO...

Page 58: ...PEN HO LE O F THE 2 X 6 RO PE LADDER RUNNER 2 USING THE HO LE IN THE RO PE LADDER SUPPO RTAS A TEMPLATE DRILL A 3 8 HO LE THRO UG H THE LO WER LEVEL FRO NTC ENTER PO ST 3 INSTALL A T NUTINTO THE HO LE...

Page 59: ...HO LES O F THE 2 X 6 REAR BO TTO M PANEL BO ARDAND THE 2 X 4 UPPER LEVEL DEC K SUPPO RT 2 INSTALL A T NUTINTO THE HO LES O F THE LO WER LEVEL REAR C ENTER PO STFRO M THE INSIDE O F THE FO RT 3 USE A 5...

Page 60: ...UPPO RTS 1 MEASURE AND MARK THE HEIG HTFO R THE PIC NIC TABLE SUPPO RTS REC O MMENDED HEIG HTS ARE 14 AND 24 2 SEC URE THE 2 X 4 X 58 PIC NIC TABLE SUPPO RTS TO THE C O RNER PO STS WITH SIX 2 1 2 WO O...

Page 61: ...ABLE SUPPO RTS WITH FO UR 2 1 2 WO O D SC REWS TWO PER END 3 PLAC E FO UR 2 X 6 X 58 PIC NIC TABLE TO P BO ARDS O N THE C ENTER O F THE PIC NIC UPPER PIC NIC TABLE SUPPO RTS PLAC E THE C ENTER O F THE...

Page 62: ...S FRO NTO F FO RT STEP 28 PIC NIC TABLE STRING ER 1 INSTALL THE 2 X 4 X 18 PIC NIC TABLE STRING ER UNDERNEATH THE PIC NIC TABLE IN THE C ENTER 2 FASTEN WITH TWO 2 WO O D SC REWS PER BO ARD 2 X 4 X 18...

Page 63: ...LAT FO UR SLATS THIS SIDE ALL SLATSPAC ING IS APPRO X 2 5 8 STEP 29 PANEL SLATS 1 SPAC E THE FIRST5 4 X 3 X 28 PANEL SLATFO R EITHER SIDE O F THE FO RT2 5 8 FRO M THE C O RNER PO STAND FASTEN WITH 2 W...

Page 64: ...UT IRO N DUC TILE STEP 30 IRO N DUC TILES 1 LINE UP THE HO LES O F THE IRO N DUC TILES WITH THE HO LES IN THE SWING BEAM 2 FASTEN THE SWING HANG ER TO THE SWING BEAM USING 7 C ARRIAG E BO LTS WITH TO...

Page 65: ...TO THE TO P O F THE SWING LEG BRAC KET 2 FASTEN THE SWING LEG S TO THE SWING LEG BRAC KETWITH 3 8 X 3 1 2 LAG SC REWS AND 3 8 WASHERS 4 X 4 X 96 SWING LEG LAG SC REW 3 8 WASHER 3 8 X 3 1 2 SWING LEG...

Page 66: ...UIRED FO R THIS STEP 1 LAY THE SWING BEAM AC RO SS THE FO RTAND PO SITIO N THE LEG S UNDERNEATH THE END O F THE BEAM 2 LINE UP THE PRE DRILLED HO LES AND RESTTHE SWING BEAM O N TO P O F THE SWING BEAM...

Page 67: ...G 7 C ARRIAG E BO LTS WITH TO RQ UE WASHERS O N TO P O F THE SWING BEAM AND 3 8 LO C K NUTS WITH 3 8 WASHERS FRO M UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SC REW WITH 3 8 WASHER FO R THE HO LE IN THE C ENT...

Page 68: ...ERSO N PIC K UP THE SWING BEAM FRO M INSIDE THE FO RTAND WALK O UTTHE SWING BEAM 2 LINE UP THE PILO THO LE O N THE END O F THE SWING BEAM WITH THE MIDDLE HO LE O N THE SWING BEAM PLATE 3 FASTEN THE SW...

Page 69: ...EVEL SWING BEAM IMPO RTANTNO TE THE LEG S ARE DESIG NED TO AC C O MO DATE SWING BEAMS O N UNEVEN G RO UND DO WN SLO PE THEY ARE LO NG ER THAN REQ UIRED IF YO UR G RO UND IS RELATIVELY LEVEL YO U MAY N...

Page 70: ...O SS MEMBER AG AINSTTHE SWING BEAM LEG S 2 LEVEL C RO SS MEMBER AND MARK THE LO C ATIO N O F THE SEC URING HO LES INSIDE THE C RO SS MEMBER HO LES 3 USE 3 8 X 5 LAG SC REWS WITH 3 8 WASHERS TO SEC URE...

Page 71: ...SE A BO LTTO C LEAN O UTANY DEBRIS 3 USE THE DIAG RAM BELO W TO C O RREC TLY IDENTIFY AND O RIENTTHE NEC ESSARY DIREC TIO N THE PO STS SHO ULD FAC E 4 USE A HAMMER TO SEATTHE T NUTS AFTER INSERTING TH...

Page 72: ...G ER 3 8 X 5 LAG SC REWS WITH 3 8 WASHERS TO SEC URE THE LAG PO STS TO THE C O RNER PO STS A HAMMER MAY BE NEEDED TO G ETTHE LAG S SEATED 4 USE THE DIAG RAM BELO W TO INSTALL T NUTS INTO THE LAG PO ST...

Page 73: ...58 SANDBO X BO ARD O FFSETHO LES DO WN STEP 39 UPPER LEVEL C O RNER PO STS 1 THE 4 X 4 X 120 REAR C O RNER PO STS WILL ATTAC H TO THE ENDS O F THE SANDBO X BO ARDS WITH 5 16 X 4 1 2 HEX BO LTS AND 5...

Page 74: ...EC K SUPPO RT 1 THE 4 X 4 X 58 UPPER LEVEL DEC K SUPPO RTWILL MO UNTTO THE C O RNER PO STS USING 6 1 2 C ARRIAG E BO LTS WITH TO RQ UE WASHERS FRO M THE O UTSIDE 2 USE 3 8 LO C K NUTS AND 3 8 WASHERS...

Page 75: ...WILL RESTO N THE FRO NTAND REAR DEC K SUPPO RTS FLUSH WITH THE C O RNER PO STS 2 USE 5 16 X 3 1 2 LAG SC REWS AND 5 16 WASHERS TO SEC URE THE DEC K SUPPO RTS TO THE C O RNER PO STS 2009 G O RILLA PLAY...

Page 76: ...3 1 2 LAG SC REWS WITH 5 16 WASHERS PER BO ARD 3 TWO 2 X 4 X 34 TWO HO LES O FFSET SANDBO X BO ARDS WILL SEC URE O N TO THE SIDES O F THE SANDBO X WITH O FFSETHO LES DO WN 4 USE TWO 5 16 X 3 1 2 LAG...

Page 77: ...X 30 3 4 UPPER LEVEL SIDE TO P PANEL BO ARDS WILL MO UNTO N EITHER SIDE O F THE C O RNER PO STS WITH THE O FFSETHO LES UP 2 USE TWO 5 16 X 4 1 2 HEX BO LTS WITH 5 16 WASHERS PER BO ARD 3 THE 2 X 4 X...

Page 78: ...TER PO STTO THE TO P PANEL BO ARD USING A 5 16 X 4 1 2 HEX BO LTWITH A 5 16 WASHER 3 MAKE SURE THATTHE UPPER LEVEL REAR C ENTER PO STIS SQ UARE TO THE 4 X 4 UPPER LEVEL DEC K SUPPO RT AND ATTAC H ITTH...

Page 79: ...STATTHE FRO NTO F THE UPPER LEVEL FLUSH TO THE SIDES O F THE LO WER LEVEL REAR C ENTER PO ST ALLO WING THE BASE O F THE PO STTO RESTO N THE SAME BO ARD AS THE LAG PO STS 2 O NC E THE UPPER LEVEL FRO...

Page 80: ...EVEL C ENTER DEC K SUPPO RT 1 TWO 2 X 4 X 30 3 4 UPPER LEVEL C ENTER DEC K SUPPO RTS WILL MO UNTO N EITHER SIDE O F THE C ENTER PO STS FLUSH TO THE ENDS WITH FO UR 2 1 2 WO O D SC REWS PER BO ARD TWO...

Page 81: ...LL THE UPPER LEVEL BO TTO M PANEL BY TWO 5 16 X 3 1 2 LAG SC REWS WITH 5 16 WASHERS 2 EAC H BO ARD WILL SEC URE TO THE FO RTUSING TWO 5 16 X 4 1 2 HEX BO LTS WITH 5 16 WASHERS FO LLO WED RO C K WALL S...

Page 82: ...HO LES IN THE C O RNER PO ST 2 THE BO ARD WILL SEC URE TO THE FO RTUSING O NE 5 16 X 4 1 2 HEX BO LTWITH A 5 16 WASHER FO LLO WED BY O NE 5 16 X 3 1 2 LAG SC REW WITH A 5 16 WASHER USE A LEVEL TO MAK...

Page 83: ...IMENSIO NS SHO WN BELO W 2 STARTWITH A 5 4 X 6 X 58 DEC K BO ARD ATO NE END O F THE FO RT C ENTER THE BO ARD BETWEEN THE REAR BO TTO M PANEL BO ARDS AND LEAVE A UNIFO RM SPAC E BETWEEN THE DEC K BO AR...

Page 84: ...ILL THE ENDS O F THE DEC K SPAC ERS TO PREVENTINSTALLATIO N DAMAG E PRE DRILL BO TH ENDS WITH A 1 8 DRILL BITATTHE DIMENSIO NS SHO WN BELO W 2 FO UR 5 4 X 4 X 23 3 4 DEC K SPAC ERS WILL FITATEAC H END...

Page 85: ...WING STEP IS REC O MMENDED TO PREVENTPO SSIBLE SPLITS IN THE WO O D 2 TWELVE 5 4 X 3 X 33 1 2 PANEL SLATS WILL ENC LO SE THE UPPER LEVEL O F THE FO RT 3 THE SIDE WALLS WILL HAVE FO UR SLATS C ENTERED...

Page 86: ...THE FO RTWITH 5 16 X 4 1 2 HEX BO LTS THE RO O F SUPPO RTS SHO ULD MEETIN THE MIDDLE TO FO RM A RIG HTANG LE STEP 52 UPPER LEVEL RO O F SUPPO RTS 5 16 WASHER RO O F SUPPO RT 2 X 4 X 43 NO TINSTALLED...

Page 87: ...WER RO O F STARTER 3 1 2 4 4 1 2 1 1 53 3 4 THE FO LLO WING STEP IS REC O MMENDED TO PREVENTPO SSIBLE SPLITS IN THE WO O D 1 PRE DRILL THE ENDS O F THE RO O F BO ARDS TO PREVENTINSTALLATIO N DAMAG E...

Page 88: ...TER BO ARDS ATTHE PEAK O F THE RO O F THE HO LES IN THE RO O F STARTERS SHO ULD BE C ENTERED O N THE RO O F SUPPO RTS AND THE SMO O TH ENDS O F THE RO O F STARTERS SHO ULD BE PLAC ED AS C LO SE TO EAC...

Page 89: ...LED O N BIG SKYE MO DEL II 1 PLAC E THE 30 3 4 RO O F PEAK O N TO P O F THE RO O F STATER BO ARDS 2 FASTEN THE RO O F PEAK TO THE RO O F STARTER BO ARDS WITH 1 1 2 WO O D SC REWS STEP 55 UPPER LEVEL R...

Page 90: ...O UR 5 4 X 10 RO O F PEAK SUPPO RTS TO THE PATTERN SHO WN BELO W 2 PLAC E TWO O F THE 5 4 X 10 RO O F PEAK SUPPO RTAG AINSTTHE ANG LED RO O F SUPPO RTS AND UNDERNEATH THE RO O F BO ARDS FASTEN THE RO...

Page 91: ...AG AINSTTHE TWO LAG PO STS FLUSH TO THE TO P O F THE LO WER LEVEL REAR C ENTER PO ST MO UNTTHE 2 X 4 X 58 TO P PANEL BO ARD WITH THREE HO LES O N C ENTER WITH 5 16 X 3 1 2 LAG SC REWS AND 5 16 WASHER...

Page 92: ...E SUN SUPPO RTWITH 2 WO O D SC REWS REPEATTHIS PRO C ESS TWO MO RE TIMES WHEN YO U ARE FINISHED YO U SHO ULD HAVE THREE ASSEMBLIES SIMILAR TO THE O NE SHO WN BELO W 3 PRE DRILL HO LES IN EAC H END O F...

Page 93: ...O F SUPPO RTS MAKE SURE THATTHE ASSEMBLY IS LEVEL BEFO RE PRO C EEDING TO THE NEXTSTEP 2 FASTEN THE SUN ASSEMBLY TO THE FO RTWITH 2 WO O D SC REWS FRO M THE O UTSIDE INTO THE RO O F SUPPO RTS 2009 G...

Page 94: ...ITH TWO 1 1 2 SC REWS 2 EQ UALLY SPAC E THE SMALL RAYS ABO UTTHE HALF SUN THREE O N EAC H SIDE O F LARG E RAY AND MARK THE PO SITIO N O F THE SMALL SUNRAYS WITH A PENC IL 3 SEC URE THE SMALL SUNRAYS O...

Page 95: ...1 X 6 X 30 3 4 RO O F BO ARDS O N TO P O F THE RO O F SUPPO RTS FITTING THE TO NG UE END INTO THE G RO O VE END O F THE RO O F STARTERS EAC H SIDE O F THE RO O F G ETS SEVEN RO O F BO ARDS 2 FASTEN T...

Page 96: ...E 2 X 4 X 43 RO O F SUPPO RTS TO THE FO RTWITH 5 16 X 4 1 2 HEX BO LTS THE RO O F SUPPO RTS SHO ULD MEETIN THE MIDDLE TO FO RM A RIG HTANG LE 2009 G O RILLA PLAYSETS NO TINSTALLED O N BIG SKYE MO DEL...

Page 97: ...O O VE O NLY RO O F STARTER BO ARDS ATTHE PEAK O F THE RO O F THE HO LES IN THE RO O F STARTERS SHO ULD BE C ENTERED O N THE RO O F SUPPO RTS AND THE SMO O TH ENDS O F THE RO O F STARTERS SHO ULD BE P...

Page 98: ...MO DEL II 58 RO O F PEAK 2009 G O RILLA PLAYSETS 1 PLAC E THE 58 RO O F PEAK O N TO P O F THE RO O F STATER BO ARDS 2 FASTEN THE RO O F PEAK TO THE RO O F STARTER BO ARDS WITH 1 1 2 WO O D SC REWS ST...

Page 99: ...0 RO O F PEAK SUPPO RTS AG AINSTTHE ANG LED RO O F SUPPO RTS AND UNDERNEATH THE RO O F BO ARDS FASTEN THE RO O F PEAK SUPPO RTS TO THE ANG LED RO O F SUPPO RTS WITH 1 1 2 WO O D SC REWS 2009 G O RILLA...

Page 100: ...THE TO P O F THE ANG LED RO O F SUPPO RTS MAKE SURE THATTHE ASSEMBLY IS LEVEL BEFO RE PRO C EEDING TO THE NEXTSTEP 2 FASTEN THE SUN ASSEMBLY TO THE FO RTWITH 2 WO O D SC REWS FRO M THE O UTSIDE INTO T...

Page 101: ...O F LARG E RAY AND MARK THE PO SITIO N O F THE SMALL SUNRAYS WITH A PENC IL 3 SEC URE THE SMALL SUNRAYS O NE ATA TIME TO THE HALF SUN AND THE RO O F SUPPO RTBEAMS AND LINE THEM UP WITH THE MARK DRAWN...

Page 102: ...SEVEN RO O F BO ARDS 2 FASTEN THE RO O F BO ARDS TO THE RO O F SUPPO RTS WITH 1 1 2 WO O D SC REWS 3 PLAC E A 1 X 5 X 58 RO O F FINISHER O N THE ENDS O F THE RO O F ASSEMBLY AND FASTEN WITH 1 1 2 WO O...

Page 103: ...E MO UNTED UNDER THE DEC K O N THE LEFTAND RIG HTSIDES O F THE FO RT 2 USE TWO 2 1 2 WO O D SC REWS O N TO P O F THE BRAC E AND O NE 2 AND O NE 3 WO O D SC REW TO FASTEN THE ANG LE SUPPO RTS TO THE C...

Page 104: ...PPO RTS ARE MO UNTED UNDER THE UPPER DEC K O N THE BAC K O F THE FO RT 2 USE TWO 2 1 2 WO O D SC REWS O N TO P O F THE BRAC E AND O NE 2 AND O NE 3 WO O D SC REW TO FASTEN THE ANG LE SUPPO RTS TO THE...

Page 105: ...FO RT 3 FASTEN THE SAFETY HANDLES TO THE FO RTWITH TWO 1 1 4 PAN HEAD SC REWS PER HANDLE 4 THE UPPER LEVEL SAFETY HANDLES SHO ULD BE PLAC ED O N EITHER THE LAG PO STS O R C AN BE PLAC ED O N THE UPPE...

Page 106: ...LESC O PE STAND AND TELESC O PE INTO THE SLO TO F THE TELESC O PE BRAC KET 3 FASTEN THE REMAINING TELESC O PE BRAC KETTO THE O PPO SITE SIDE THATTHE FIRSTTELESC O PE BRAC KET WAS INSTALLED O N WITH 1...

Page 107: ...THE PERISC O PE BRAC KETO N THE LO WER LEVEL FRO NTC ENTER PO ST JUSTABO VE THE T NUTTHATWAS USED TO INSTALL THE PO STTO THE RO PE LADDER RUNNER 2 FASTEN THE PERISC O PE BRAC KETTO THE LO WER LEVEL F...

Page 108: ...HE STEERING WHEEL TO MO UNTTHE STEERING WHEEL TO THE SWING BEAM DO NO TO VER TIG HTEN THE LAG SC REW INTO THE STEERING WHEEL O R ITWILL NO TTURN 3 PLAC E THE STEERING WHEEL C AP O VER THE C ENTER O F...

Page 109: ...E THE SLIDE IN THE O PENING ATTHE FRO NTO F THE FO RT LAY THE SLIDE O N THE DEC K WITH THE LIP EXTENDING O NTO THE DEC K 2 THE FLARED END O F THE SLIDE WILL RESTO N THE BO TTO M PANEL BO ARD 3 ATTAC H...

Page 110: ...RE EVEN 2 WHEN THE SANDBO X C O VER IS ATITS DESIRED TIG HTNESS MARK THE LO C ATIO N O F THE BUTTO N AND PLAC E THE SNAP IN THATLO C ATIO N 3 C O NTINUE THIS PRO C ESS O N EAC H O F THE SNAPS MAKING S...

Page 111: ...INSIDE O F THE FO RT 3 DUE TO THE EXC ESS AMO UNTO F RO PE WE SUG G ESTTHATYO U TIE ATLEASTTWO KNO TS IN THE LENG TH O F THE RO PE THIS WILL AID YO UR C HILD IN C LIMBING AS WELL 4 LIFTTHE RO C K WALL...

Page 112: ...STEP 78 SAFETY PAD 1 PLAC E THE END O F THE SAFEY PAD UNDER THE C LIMBING RO PE AND WRAP ARO UND THE TO P PANEL BO ARD ABO VE THE RO C K WALL AND VELC RO INTO PLAC E 2009 G O RILLA PLAYSETS...

Page 113: ...AKE SURE THE BO ARD IS RESTING AG AINSTTHE PREVIO US KNO TTHATWAS TIED WHEN MEASURING 5 TIE A KNO TBELO W THE MARK THATWAS MADE AND THREAD THE RO PE THRO UG H THE HO LES IN THE NEXTRO PE LADDER RUNG T...

Page 114: ...BE THE TO P O F THE RO PE LADDER 2 THREAD THE TO P O F THE RO PE LADDER THRO UG H THE HO LES IN THE RO PE LADDER SUPPO RT AND TIE A SEC URE KNO T 3 THREAD THE BO TTO M O F THE RO PE LADDER THRO UG H T...

Page 115: ...WITH THE REMAINING TWO SETS 1 LO C ATE THE G REEN DO WELS AND MATC H THEM AS FO LLO WS O NE THREADED STUD END AND O NE THREADED INSERT STEP 80 TIC TAC TO E 5 LO C ATE THE BLUE C O LLARS AND SLIDE THEM...

Page 116: ...BO VE THE C O LLARS 2 C O NTINUE PLAC ING C O LLARS AND TUMBLERS O N THE DO WELS UNTIL NO NE REMAIN STEP 81 TIC TAC TO E 3 LO C ATE THE G REEN BRAC KETAND PLAC E O N TO P O F ASSEMBLY LINE UP THE HO L...

Page 117: ...UDED WITH THE TIC TAC TO E PANEL ASSEMBLY C ENTER THE MO DULE O N THE BO ARDS AND USE EIG HT1 SC REWS TO FASTEN THEM TO G ETHER STEP 82 TIC TAC TO E 2 C ENTER THE UNITO N THE PANEL SLATS O N THE RO C...

Page 118: ...C TIO N WITH 5 16 X 3 4 HEX BO LTS 5 16 WASHERS AND 5 16 LO C K NUTS 3 DO NO TFULLY TIG HTEN BO LTS UNTIL THE ENTIRE UNITHAS BEEN FULLY ASSEMBLED THIS WILL ALLO W FO R NEC ESSARY FLEX O F THE SLIDE BO...

Page 119: ...16 WASHERS AND 5 16 LO C K NUTS REPEATTHIS PRO C ESS TO MAKE TWO SLIDE BO DY SEC TIO NS 2 WITH THE REMAINING 90 SLIDE SEC TIO N AND THE 90 EXITSEC TIO N YO U WILL ASSEMBLE THE SLIDE EXIT THE SLIDE EX...

Page 120: ...O F THE SLIDE BO DY SEC TIO NS ATTAC H THE SLIDE SEC TIO NS WITH 5 16 X 3 4 HEX BO LTS 5 16 WASHERS AND 5 16 LO C K NUTS 3 USING THE SAME APPRO AC H THATWAS USED FO R THE SLIDE BO DY ASSEMBLIES PLAC E...

Page 121: ...ITSEC TIO N AND THE FO O TSTAND 2 ATTAC H THE SLIDE EXITSEC TIO N TO THE FO O TSTAND AND FO O TER SUPPO RTWITH 5 16 X 3 4 HEX BO LTS 5 16 WASHERS AND 5 16 LO C K NUTS 3 DO NO TFULLY TIG HTEN HARDWARE...

Page 122: ...INSIDE THE SIDE O F THE FO O TSTAND AND THE O THER END INSIDE THE FO O TER SUPPO RT 2 ATTAC H USING 5 16 X 3 4 HEX BO LTS 5 16 WASHERS AND 5 16 LO C K NUTS 3 DO NO TFULLY TIG HTEN HARDWARE UNTIL ENTI...

Page 123: ...ASSEMBLY WITH 5 16 X 3 4 HEX BO LTS 5 16 WASHERS AND 5 16 LO C K NUTS 2 LEAVE A G AP O F TWO HO LES WHEN ATTAC HING THE SLIDE BO DY TO THE SLIDE ENTRY 3 DO NO TFULLY TIG HTEN HARDWARE UNTIL ENTIRE SL...

Page 124: ...AND THE SLIDE ENTRANC E SEC TIO N ASSEMBLY 2 ATTAC H THE PANEL TO THE SLIDE ENTRANC E SEC TIO N WITH EIG HT5 16 X 3 4 HEX BO LTS SIXTEEN 5 16 WASHERS AND EIG HT5 16 LO C K NUTS SEE BELO W FO R ATTAC...

Page 125: ...E SLIDE ENTRY ASSEMBLY TO THE C O RNER PO STAND C ENTER PO STO F THE UPPER LEVEL WITH 5 16 X 3 1 2 LAG SC REWS AND 5 16 WASHERS LEAVE THE BO TTO M RIG HTHO LE EMPTY O N THE SLIDE ENTRY PANEL 2 USE TWO...

Page 126: ...IDE AND TWO RIG HTSIDE DO RMER RO O F ASSEMBLIES 2 FIND TWO DO RMER SUNRAY ASSEMBLIES 3 PLAC E THE LEFTAND RIG HTRO O F ASSEMBLIES O N THE BAC K SIDE O F THE DO RMER SUNRAY ASSEMBLY AS SHO WN BELO W 4...

Page 127: ...O RMER 1 FIND THE DO RMER RO O F PEAK ASSEMBLY 2 PLAC E THE RO O F PEAK ASSEMBLY IN THE TO P O F THE RO O F AND FASTEN WITH 1 1 2 WO O D SC REWS 2009 G O RILLA PLAYSETS DO RMER RO O F PEAK 1 1 2 WO O...

Page 128: ...G SKYE MO DEL II USE 2 WO O D SC REWS IN THESE LO C ATIO NS EAC H SIDE 2009 G O RILLA PLAYSETS STEP 93 DO RMERS 1 C ENTER THE DO RMER ASSEMBLIES O N THE RO O F 2 USE 2 WO O D SC REWS TO FASTEN THE DO...

Page 129: ...DES O F THE C HIMNEY WITH A 2 WO O D SC REW 1 FIND THE REAR AND RIG HTSIDE O F THE C HIMNEY 2 ATTAC H THE REAR AND RIG HTSIDES O F THE C HIMNEY WITH A 2 WO O D SC REW C HIMNEY LEFTSIDE USE A 2 WO O D...

Page 130: ...E C HIMNEY SIDES FRO M THE PREVIO US SIDES TO FO RM THE C HIMNEY WITH 2 AND 1 1 4 WO O D SC REWS 2009 G O RILLA PLAYSETS USE A 2 WO O D SC REW IN THIS LO C ATIO N EAC H SIDE USE 1 1 4 WO O D SC REWS I...

Page 131: ...E THE BLO C K ATANY DESIRED PLAC E O N THE RO O F USE THE DIAG RAM BELO W AS A G UIDE AS TO WHERE YO U MIG HTINSTALL YO UR C HIMNEY 2 AFTER INSTALLING THE C HIMNEY MO UNTING BLO C K PLAC E THE C HIMN...

Page 132: ...THE SEATWITH BO TH END HANDLE ASSEMBLIES 2 MAKE SURE THATTHE FLATSIDE O F THE SEATIS FAC ING UP 3 INSERTTHE PRO VIDED BO LTS THRO UG H THE HO LES WITH A WASHER AND SEC URE ITWITH A WASHER AND NUT STE...

Page 133: ...IN 1 STARTBY ATTAC HING O NE SPRING C LIP TO EAC H IRO N DUC TILE O N THE SWING BEAM 2 ATTAC H O NE C HAIN PER AC C ESSO RY TO EAC H SPRING C LIP 3 ADJUSTHEIG HTAS NEEDED STEP 98 HANG ING THE SWING S...

Page 134: ...O FFSET HO LES UP 5 16 X 3 1 2 LAG SC REW AND 5 16 WASHER STEP 99 BO TTO M PANEL BO ARD BIG SKYE MO DEL II O NLY 1 PLAC E THE 2 X 6 X 30 3 4 FLUSH TO THE TO P O F THE DEC K HO LES O FFSETUP 2 ATTAC H...

Page 135: ...L II O NLY 1 C ENTER THE 14 SC O O P SLIDE IN THE O PENING IN THE UPPER DEC K AND SEC URE THE SLIDE WITH THREE 1 1 4 PAN HEAD SC REWS 2 ATTAC H THE BUMPER PAD TO THE TO P PANEL BO ARD ABO VE THE SLIDE...

Page 136: ...the quality of our product Excellent Above average Average Below average Poor Would you recommend this product Yes No Comments _______________________________________________________________________...

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