Gorilla Playsets 1500HWF Manual Download Page 75

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STEP 21: T-NUTS

1: THIS STEP IS CRITICAL TO BUILDING THE UPPER LEVEL PROPERLY. IF ANY MISTAKES ARE MADE HERE, YOU

WILL NEED TO DIS-ASSEMBLE AND THEN RE-ASSEMBLY TO MAKE YOUR CORRECTIONS.

2: MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS. USE A BOLT TO CLEAN OUT ANY DEBRIS.

3: USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY.

4: USE A HAMMER TO SEAT THE T-NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM

BELOW.

5: THE BARREL OF THE T-NUT SHOULD GO IN THE HOLE FIRST. HAMMER THE T-NUT UNTIL IT IS FLUSH/ALMOST

FLUSH TO THE CORNER POST.

(UPPER LEVEL)

T-NUT

FRONT OF FORT

4 X 4 X 120"

CORNER POST

NO T-NUT IN THIS HOLE

DETAIL A

SCALE 1 : 8

DETAIL B

SCALE 1 : 8

Summary of Contents for 1500HWF

Page 1: ... 30114 www gorillaplaysets com Great Skye II Treehouse Models 1500HWF BOXES 1501 1503N 1504 1506N 1515 1525 1530 Rad Ride 7 Box Slide Box Amber Post Option BOXES 1520 1521 1522 Timber Shield Post Option BOXES 1500 120 box 1500 108 box 51 0059 W 51 0059 W playsets playsets playsets playsets ...

Page 2: ... Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are ...

Page 3: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 4: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 5: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

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Page 7: ..._______________ Address __________________________________________________________________________________________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ______________________________________________________________...

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Page 9: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 10: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 11: ...d Ride 7 Box Slide Box 1525 only included with 1500HWF Treehouse model REV 12 9 2015 Amber Post Option BOXES 1520 1521 1522 Timber Shield Post Option BOXES 1500 120 box 1500 108 box Model 1500HW shown See cover of manual for the image of your model when it is completed ...

Page 12: ...n Steps 13 17 Ladder Assembly Installation Steps 18 19 Rope Ladder Assembly Installation Step 20 Adding T Nuts to Upper Level Corner Posts Step 21 Framing Upper Level Deck Steps 22 33 Mounting Upper Level Deck Steps 34 39 Assembling and attaching Rad Ride Tube Slide Step 40 Rear Bottom Panel Board Center Post Rear Posts Steps 41 43 Upper Level Steps Step 44 Lower Level Panel Slats and Upper Level ...

Page 13: ...ock Wall Rope Step 78 Safety Handles Lower Level and Safety Handles Upper Level Steps 79 80 Flag Kit Step 81 Telescope Step 82 Steering Wheel Step 83 Ground Stakes Step 84 Binoculars Page 129 Chalkboard Page 130 Telephone Page 131 Leftover Parts List Page 132 Appendix Chimney and Dormer Page 133 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY 3 ...

Page 14: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 15: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 16: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 17: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 18: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 19: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 20: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 21: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 22: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 23: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 24: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 25: ...nts and general construction process of your new playset before getting started SITE PLAN Playset height 13 feet 1 5 8 inches Deck heights 5 feet and 7 feet Swing Beam height 7 feet 7 1 2 inches Approximate assembly time 14 16 hours 6 foot unobstructed safety perimeter around playset recommended Rad Ride 7 Tube Slide Scoop Slide Ladder Swing Belt 2 Trapeze Rock Wall Rope Laddder Wave Slide 15 ...

Page 26: ... Tape See Step 20 ___ Clear Silicone KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Bar w Chains ___ 1 Wave Slide ___ 1 Scoop Slide ___ 1 Rad Ride Tube Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 2 Flag Kit ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 6 Safety Handle ___ 1 Telephone ___ 1 Binoculars ___ 1 Chalk Board ___ 2 Groun...

Page 27: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 17 ...

Page 28: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 18 ...

Page 29: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 19 ...

Page 30: ...4 x 3 PAN HEAD SCREW QTY 5 WOOD SCREW 8 X 3 QTY 2 WOOD SCREW 10 x 3 1 2 1504 HARDWARE PAGE 1 OF 1 9 18 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 WASHER QTY 49 3 8 WASHER QTY 4 5 16 X 4 1 2 HEX BOLT QTY 18 20 ...

Page 31: ...USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1506N HARDWARE PAGE 1 OF 1 REV B 8 18 2015 J H 8 X 1 1 2 WOOD SCREW QTY 104 8 X 2 WOOD SCREW QTY 28 8 X 2 1 2 WOOD SCREW QTY 10 5 16 TEE NUT QTY 6 21 ...

Page 32: ...1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 LAG SCREW QTY 16 5 16 WASHER QTY 30 1515 HARDWARE PAGE 1 OF 1 9 19 2012 J H 22 ...

Page 33: ...B BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 23 ...

Page 34: ...P SUPPORT 2 4 1475 PTTS 2 2 X 4 X 17 LADDER STEP 2 4 1700 LS 5 2 X 4 X 18 ANGLE SUPPORT 2 4 1800 AS 4 2 X 4 X 24 ROPE LADDER STEP 2 4 2400 RLST 6 2 X 4 X 27 1 2 PICNIC TABLE SEAT SUPPORT 2 4 2750 PTSS 2 2 X 4 X 32 1 2 PICNIC TABLE LEG 2 4 3250 PTL 2 PICTURE DESCRIPTION QTY 24 ...

Page 35: ...4 4750 SBEP PANEL BOARD SAFETY END 2 X 4 X 47 1 2 2 4 5800 CM CROSS MEMBER SWING BEAM 2 X 4 X 58 2 4 6600 LRS SIDE LADDER RIGHT 2 X 4 X 66 2 4 6600 LLS SIDE LADDER LEFT 2 X 4 X 66 2 4 6600 RWS SIDE ROCK WALL 2 X 4 X 66 2 X 4 X 70 DECK SUPPORT 2 4 7000 DS 2 1 1 1 2 1 2 25 ...

Page 36: ...NEL BOARD 2 6 4750 ESPB 2 2 x 6 x 70 FRONT FACE BOARD 2 6 7000 FFB 1 2 x 6 x 70 SANDBOX BOARD 2 6 7000 SB 4 x 4 x 47 1 2 SWING BEAM MOUNT 4 4 4750 SBM 2 1 1 5 4 X 3 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 PICTURE DESCRIPTION QTY 26 ...

Page 37: ...23 7 8 ROCK WALL CAP 125 3 2387 RWC 1 5 4 X 3 X 28 1 4 PANEL SLATS 125 3 2825 PS 14 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 2 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 SS 2 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 125 6 2387 BRW 1 5 4 X 6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 11 27 ...

Page 38: ...5 4 X 6 X 43 PICNIC TABLE SEAT BOARD 125 6 4300 PTTS 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 4 11 PICTURE DESCRIPTION QTY 28 ...

Page 39: ... X 4 X 47 1 2 ROOF STARTER 1 4 4750 RS 2 1 X 5 X 47 1 2 ROOF BOARD 1 5 4750 RB 22 1 X 6 X 47 1 2 ROOF PEAK 1 6 4750 RP 1 2 X 4 X 28 9 16 CENTER POST FRONT REAR 2 4 2856 CPFR 2 2 X 4 X 51 1 8 ROOF SUPPORT LEFT 2 4 5113 RSL 2 2 X 4 X 51 1 8 ROOF SUPPORT RIGHT 2 4 5113 RSR 2 29 ...

Page 40: ...5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 PICTURE DESCRIPTION QTY 30 ...

Page 41: ...LEVEL REAR 2 4 1800 ULRAS 2 1 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE 2 4 2150 ULSAS 2 X 4 X 30 7 16 SIDE TOP PANEL BOARD 2 4 3043 STPB 2 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT 2 4 3400 CDS 2 3 2 X 4 X 34 UPPER LEVEL DECK SUPPORT SAFETY BOARD 2 4 3400 UDS 2 X 4 X 70 UPPER LEVEL STEPS RAILING 2 4 7000 ULSR 5 1 31 ...

Page 42: ...OARD 2 6 4250 RBPB 1 2 X 6 X 70 BACK PANEL BOARD 2 6 7000 BPB5 1 4 X 4 X 23 1 2 SLIDE BLOCK 4 4 2350 SB 4 X 4 X 30 1 2 CENTER BLOCK SUPPORT 4 4 3050 CBS 1 1 4 X 4 X 43 1 2 RAD RIDE CENTER POST 4 4 4350 RCP 1 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT 4 4 7000 UDS 1 PICTURE DESCRIPTION QTY 32 ...

Page 43: ... PS 13 5 4 X 4 X 25 RAD RIDE DECK SPACER 125 4 2500 RRDS 1 5 4 X 4 X 29 1 2 UPPER DECK SPACER 125 4 2950 UDS 2 5 4 X 4 X 35 1 2 REAR DECK SPACER 125 4 3550 RDS 1 5 4 X 4 X 63 UPPER DECK SPACER 125 4 6300 UDS 1 5 4 X 6 X 69 7 8 UPPER DECK BOARD 125 6 6988 UDB 4 33 ...

Page 44: ...TER 1 4 3050 RS 2 1 X 5 X 30 1 2 ROOF BOARD 1 5 3050 RB 22 1 2 1 1 X 6 X 30 1 2 ROOF PEAK 1 6 3050 RP 2 X 4 X 18 CLOSE OUT BOARD 2 4 1800 COB 2 X 4 X 35 5 8 UPPER LEVEL REAR CENTER POST 2 4 3563 ULRP 2 X 4 X 51 1 8 ROOF SUPPORT LEFT 2 4 5113 RSL 2 PICTURE DESCRIPTION QTY 34 ...

Page 45: ... 33 5 16 UPPER LEVEL CENTER POST 4 4 3331 ULCP 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 4 4 5950 LLCP 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF LEFT 4 4 6025 LPWL 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF RIGHT 4 4 6025 LPWR 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS RIGHT HAS HOLE HERE 35 ...

Page 46: ...X 6 X 78 SIDE SANDBOX BOARD LEFT 2 6 7800 SBL 1 1 2 X 6 X 78 SIDE SANDBOX BOARD RIGHT 2 6 7800 SBR 1 2 X 6 X 102 ROPE LADDER RUNNER FRONT LEFT 2 6 10200 RLRFL 2 X 6 X 102 ROPE LADDER SUPPORT FRONT LEFT 2 6 10200 RLSFL 1 2 X 6 X 47 1 2 TOP PANEL BOARD 2 6 4750 TPB 1 PICTURE DESCRIPTION QTY 36 ...

Page 47: ...TIC COATED CORNER POST MIDDLE 4 X 4 X 120 PLASTIC COATED CORNER POST REAR 4 X 4 X 108 PLASTIC COATED SWING LEG 2 2 4 X 6 X 120 PLASTIC COATED SWING BEAM 1 NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION EXTRA HOLE HERE 37 ...

Page 48: ...1 1 1 PICTURE DESCRIPTION QTY SLIDE WAVE WIKI SLIDE 03 0007 SCOOP 03 0013 10 SUPER RAD RIDE SLIDE 03 0002 38 ...

Page 49: ...10 ROCK WALL PLASTIC DORMER SUNBURST 07 0031 PICTURE DESCRIPTION QTY 13 ROPE LADDER ROPES 3 TRAPEZE BAR W CHAINS 04 0006 1 SWING W CHAINS 04 0002 2 1 2 39 ...

Page 50: ...OXES 1501 1503N 1504 1506N 1515 11 2027 HARDWARE BOXES INSTRUCTIONS SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCK 5 ROCKS ARE IN ONE BAG 07 0008 A FRAME SWING LEG BRACKET 11 5010 PICTURE DESCRIPTION QTY 40 ...

Page 51: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 6 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGER 11 4012 41 ...

Page 52: ...1 FLAG KIT 09 1014 2 2 UNASSEMBLED DORMER 1530 BOX 1 UNASSEMBLED CHIMNEY 1530 BOX TELESCOPE 07 0001 PICTURE DESCRIPTION QTY 42 ...

Page 53: ...PICTURE DESCRIPTION QTY NOT SHOWN MANUFACTURER LOGO PLATE 1 1PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 1 SUB BRACKET 11 5017 43 ...

Page 54: ...SAFETY HANDLE 2 HANDLES ARE IN ONE BAG 07 0005 6 TELEPHONE 07 0014 1 BINOCULARS 07 0003 1 CHALKBOARD 07 0018 1 2 PLASTIC SUNBURST 07 0028 G PICTURE DESCRIPTION QTY 44 ...

Page 55: ...S SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS CORNER MIDDLE NOT HAVE T NUT FRONT OF FORT POSTS DO RIGHT CARRIAGE BOLTS HOLES AT THE TOP OF CORNER POSTS SHOULD BE FACING THIS DIRECTION 4 X 4 X 96 EXTRA HOLE HAVE AN...

Page 56: ... DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM MOUNT ON TOP OF THE RIGHT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM MOUNT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 6 1 2 CARRIAGE BOLT...

Page 57: ...WASHERS TO ATTACH THE TOP HOLES OF THE SIDE SANDBOX BOARD LEFT TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM...

Page 58: ...HE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 WASHER FRONT OF FORT HEX BOLT 5 16 X 4 1 2 2 X 4 X 70 DECK SUPPORT COUNTER SUNK HOLES ON CENTER LEFT SIDE OF FORT 48 ...

Page 59: ...NT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 102 ROPE LADDER SUPPORT ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE ROPE LADDER SUPPORT SHOULD BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH TH...

Page 60: ...HE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BACK PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BACK PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER BACK PANEL BOARD OFFSET DOWN OF FORT 5 16 WASHER OFFSET HO...

Page 61: ...FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS ...

Page 62: ... 16 X 3 1 2 REAR OF FORT 1 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS STEP 8 BOTTOM PANEL BOARDS 2 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 52 ...

Page 63: ...OUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 3 FOUR 2 X 4 X 13 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE LEFT AND RIGHT OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE TWO 2 1 2 WOOD SCREWS THROUGH...

Page 64: ...PPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER 11 1 16 2 3 8 STEP 10 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DRILL THE ENDS OF THE 5 4 X 4 X 40 3 8 DECK SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 3 16 IS THE CENTER OF THE BO...

Page 65: ...ENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 AND INTO THE END OF THE CENTER DECK SUPPORT REPEAT THIS STEP ON THE OPPOSITE END OF THE FORT 2 WOOD SCREW CENTER DECK SUPPORT 2 X 4 X 70 2 WOOD SCREW DRAW CENT...

Page 66: ...T ONE END OF THE FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE ...

Page 67: ...TEP 13 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 57 ...

Page 68: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 69: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 59 ...

Page 70: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 71: ...OLE THROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES ROCK WALL CENTER IT IN THE CUT OUT AREA OF THE FRONT FACE BOARD T NUT 5 1...

Page 72: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 73: ...TER THE 90 BRACKETS VERTICALLY ON THE 2 X 6 USE THE HOLES IN THE LADDER BRACKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES IN THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN T...

Page 74: ... THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE ROPE LADDER RUNG 4 MEASURE DOWN FROM T...

Page 75: ...LT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 5 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POST A UPPER LEVEL T NUT FRONT OF FORT 4 X 4 X 120 CORNER POST NO T NUT IN THIS HOLE B D...

Page 76: ... BE USED TO EXTEND THE MIDDLE CORNER POSTS TO ACCEPT THE UPPER LEVEL ROOF 2 REST THE BOTTOM OF EACH LAG POST ON TOP OF THE 2 X 6 X 70 BACK PANEL BOARD 3 CENTER EACH LAG POST DIRECTLY OVER THE CENTER OF THE MIDDLE CORNER POSTS 4 ATTACH EACH LAG POST TO THE MIDDLE CORNER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 5 HAMMER T NUTS INTO THE HOLES SHOWN BELOW 66 ...

Page 77: ...T DOWN AT THE TOP OF THE CORNER POSTS ON THE SIDES OF THE FORT USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH EACH SIDE TOP PANEL BOARD TO THE LAG CORNER POSTS 4 GO BACK TO THE BOTTOM OF THE 4 X 4 X 120 REAR CORNER POSTS AND SECURE THE ENDS OF THE SANDBOX BOARDS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS SEE DETAIL B 5 TIGHTEN ALL THE FASTENERS 5 16 WASHER A 5 16 X 3 1 2 HEX BOLT 5 16 X ...

Page 78: ... BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 70 UPPER LEVEL STEPS RAILING BOARD 3 HOLES ON CENTER AT THE TOP OF THE REAR CORNER POSTS THIS BOARD WILL GET ATTACHED TO THE 2ND HOLE DOWN FROM THE TOP OF THE POSTS THE T NUT FOR THIS BOARD SHOULD BE ON THE INSIDE OF EACH POST ALREADY FASTEN THE UPPER LEVEL RAILING BOARD TO THE REAR CORNER POSTS WITH 5...

Page 79: ...UPPORT DIRECTLY UNDERNEATH THE UPPER LEVEL DECK SUPPORTS ATTACH THE UNDER DECK SUPPORT TO THE REAR CORNER POSTS WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS AS SHOWN IN DETAIL A A UPPER LEVEL UNDER DECK SUPPORT 3 8 WASHER DECK SUPPORT UPPER LEVEL DETAIL A 4 X 4 X 70 FLUSH 3 8 X 5 LAG SCREW 69 ...

Page 80: ... TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOLES IN THE SLIDE BLOCK AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE DECK SUPPORT 3 HAMMER T NUTS INTO THE HOLES ON THE INSIDE FACE OF THE DECK SUPPORT ATTACH THE SLIDE BLOCK TO THE DECK SUPPORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS STEP 26 ATTACHING SLIDE BLOCK SLIDE BLOCK 4 X 4 X 23 1 2 REAR OF FORT B DECK SUPPORT T NUT 4 X 4 X 23 1 2...

Page 81: ...AR OF THE PLAY SET 2 THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE UNDER DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE UNDER DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS 3 FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE REAR CORNER POST WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW STEP 27 ANGLE SUPPORT UPPER LEVEL REAR DETAIL B FLUSH ON TOP A ANGLE SUPPORT 2 X 4 X 18...

Page 82: ... OF THE FORT THE ANGLE SUPPORT SHOULD BE FLUSH TO THE LEFT SIDE OF THE LEFT REAR CORNER POST ATTACH THE ANGLE SUPPORT AT THE TOP AND AT THE BOTTOM WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW 2 SEE DETAIL B PLACE THE 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE AGAINST THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORT ON THE RIGHT SIDE OF THE FORT THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO...

Page 83: ...HE TOP HOLES OF THE UPPER LEVEL BOTTOM PANEL BOARD WITH THE HOLES IN THE CORNER POST AND THE LAG POST 2 THE BOARD WILL SECURE TO THE FORT USING TWO 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS FOLLOWED BY TWO 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 5 16 X 4 1 2 5 16 WASHERS DETAIL A HEX BOLT 5 16 X 3 1 2 OFFSET HOLES UP LAG SCREW LAG POST BOARD 2 X 6 X 30 7 16 UPPER LEVEL SIDE BOTTOM PANEL REAR CORN...

Page 84: ...BLY NOTE IT IS BEST TO PLACE THESE BOARDS UPON A FLAT SURFACE BEFORE ATTACHING THEM TOGETHER 1 PLACE ONE 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT OFFSET UP ON THE RIGHT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT PLACE ONE MORE 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT OFFSET DOWN ON THE LEFT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT 2 MAKE SURE THE ENDS AND BO...

Page 85: ...L CENTER POST HOLE AS SHOWN BELOW 2 ATTACH THE LOWER LEVEL CENTER POST TO THE MIDDLE HOLE OF THE 2 X 6 X 70 BACK PANEL BOARD USE A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER TO ATTACH THE BOARDS TOGETHER DO NOT TIGHTEN THE HEX BOLT NOW 3 HAVE AN ASSISTANT HOLD THIS BOARD UP FOR YOU AND PROCEED TO STEP 32 STEP 31 ATTACHING LOWER LEVEL CENTER POST CENTER POST FRONT OF FORT 4 X 4 X 59 1 2 LOWER LEVEL LE...

Page 86: ...PPER LEVEL DECK SUPPORTS 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST STEP 32 ATTACHING UPPER LEVEL CENTER DECK SUPPORT 1 LEVEL THE UPPER LEVEL CENTER DECK SUPPORT WITH THE DECK SUPPORTS 2 ATTACH THE UPPER LEVEL CENTER DECK SUPPORT TO THE LOWER LEVEL CENTER POST USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 76 ...

Page 87: ...ORNER POSTS AND CENTER DECK SUPPORT EQUAL 2 ATTACH THE UPPER LEVEL CENTER DECK SUPPORT TO 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT USING A 3 8 X 5 LAG SCREW AND A 3 8 WASHER 3 TIGHTEN HEX BOLT AT THE BOTTOM OF THE 59 1 2 LOWER LEVEL CENTER POST LAG SCREW 3 8 WASHER 3 8 X 5 UNDER DECK SUPPORT FLUSH THE END OF THE UPPER LEVEL CENTER DECK SUPPORT WITH REAR CORNER POST 4 X 4 X 70 UPPER LEVEL TIGHTEN ...

Page 88: ...PLACE THE 5 4 X 4 X 29 1 2 UPPER DECK SPACERS BETWEEN THE LOWER LEVEL CENTER POST AND THE MIDDLE CORNER POSTS ATTACH EACH UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS 8 X 2 UPPER DECK SPACER SCREWS WOOD 5 4 X 4 X 29 1 2 MIDDLE CORNER POST EQUAL EQUAL 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 78 ...

Page 89: ...PACER BETWEEN THE LAG POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT AND UPPER LEVEL CENTER DECK SUPPORT NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER UPPER DECK SPACER 5 4 X 4 X 63 2 WOOD SCREW 79 ...

Page 90: ...UR 5 4 X 6 X 69 7 8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS SHOWN EQUALLY SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE DECK SPACER 2 SECURE EACH UPPER DECK BOARD TO THE DECK SUPPORTS WITH FIVE 8 X 2 WOOD SCREWS STEP 36 UPPER LEVEL DECK BOARDS 80 ...

Page 91: ... THE 5 4 X 4 X 25 RAD RIDE DECK SPACER INSIDE THE NOTCH OF THE 4 X 4 X 43 1 2 RAD RIDE CENTER POST USE 3 1 2 WOOD SCREWS TO ATTACH THE DECK SPACER TO THE RAD RIDE CENTER POST 3 1 2 WOOD SCREW 5 4 X 4 X 25 RAD RIDE DECK SPACER 4 X 4 X 43 1 2 RAD RIDE CENTER POST 81 ...

Page 92: ...E TOP OF THE OPENING THE SAME AS THE MEASUREMENT YOU RECORDED NOW USE THE TOP HOLE IN THE RAD RIDE CENTER POST TO DRILL A 3 8 HOLE THROUGH THE 2 X 4 X 70 RAILING 5 INSTALL A T NUT INTO THE HOLE YOU JUST DRILLED FROM THE INSIDE OF 2 X 4 X 70 RAILING UPPER LEVEL STEP 6 USE A 5 16 X 4 1 2 HEX BOLT WITH A 5 16 WASHER TO FASTEN THE RAILING UPPER LEVEL STEP TO THE RAD RIDE CENTER POST DRILL 3 8 HOLE UPP...

Page 93: ...R CORNER POST AND 4 X 4 X 43 1 2 RAD RIDE CENTER POST THE SIDE OF THE REAR DECK SPACER IS FLUSH TO THE SIDE OF THE CORNER POST 2 USE 2 WOOD SCREWS TO ATTACH THE REAR DECK SPACER TO THE DECK SUPPORTS 2 WOOD SCREW 5 4 X 3 X 35 1 2 REAR DECK SPACER REAR OF FORT 4 X 4 X 43 1 2 RAD RIDE CENTER POST 83 ...

Page 94: ...D STEP 40 ATTACHING THE RAD RIDE TO REAR OF THE FORT 1 ASSEMBLE THE RAD RIDE ACCORDING TO THE INSTRUCTIONS PROVIDED SEE BELOW FOR PLACEMENT OF YOUR SLIDE 2 ATTACH THE ENTRY OF THE SLIDE TO UPPER LEVEL CORNER POST AND RAD RIDE CENTER POST USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE DO NOT PUT THE BOTTOM LAG SCREW IN AT THE LEFT SIDE 84 ...

Page 95: ...OM PANEL BOARD 2 X 6 X 42 1 2 REAR BOTTOM PANEL BOARD STEP 41 ATTACHING REAR BOTTOM PANEL BOARD 1 PLACE THE 2 X 6 X 42 1 2 REAR BOTTOM PANEL BOARD AT THE REAR OF THE FORT AND MAKE IT LEVEL WITH THE 2 X 6 X 30 7 16 SIDE BOTTOM PANEL BOARD 2 ATTACH THE 2 X 6 X 42 1 2 REAR BOTTOM PANEL BOARD USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 85 ...

Page 96: ... X 28 9 16 CENTER POST 2 PLACE THE CENTER POST INSIDE THE 2 X 6 X 102 ROPE LADDER SUPPORT AT THE FRONT OF THE PLAYSET LINE UP THE HOLE IN THE CENTER POST WITH THE HOLE IN THE ROPE LADDER SUPPORT 3 FASTEN THE CENTER POST TO THE ROPE LADDER SUPPORT WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER AT THE TOP 4 SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE FRONT FACE...

Page 97: ... X 35 5 8 UPPER LEVEL REAR CENTER POST 2 PLACE THE CENTER POST INSIDE THE RAILING AT THE REAR OF THE PLAYSET LINE UP THE HOLE IN THE CENTER POSTS WITH THE HOLE IN THE RAILING 3 FASTEN THE CENTER POST UPPER LEVEL TO THE RAILING WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER AT THE TOP 4 SQUARE THE CENTER POST UPPER LEVEL TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST UPPER LEVEL TO THE REAR B...

Page 98: ...TEPS 1 FLUSH THE TOP OF THE 2 X 4 X 70 UPPER LEVEL STEP TO THE UPPER LEVEL DECK SPACER 2 ATTACH THE 2 X 4 X 70 UPPER LEVEL STEP TO THE POSTS USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 SPACE THREE 2 X 4 X 70 UPPER LEVEL STEPS 3 3 8 APART 4 FASTEN EACH STEP WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 88 ...

Page 99: ...L BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 1 FIND TWELVE 5 4 X 2 5 8 X 28 1 4 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT LADDER LEFT SIDE PANEL VIEW FROM OUTSIDE THE PLAY SET PANEL SLAT 5 4 X 2 5 8 X 28 1 4 PANEL SWING BEAM BOARD 2 WOOD SCREW FRONT PANEL SLATS ARE INSTALLED FLUSH TO THE NOTCH ON TH...

Page 100: ... SLAT 2 3 4 STEP 46 UPPER LEVEL PANEL SLATS 3 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 1 FIND NINE 5 4 X 3 X 34 1 2 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT REAR PANEL SLAT SPACING A 90 ...

Page 101: ...CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM MOUNT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 3 8 WASHER 3 8 LOCK NUT BOLT CAP BOLT 3 8 X 3 1 2 CARRIAGE SWING BEAM PLATE 91 ...

Page 102: ...IDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 48 IRON DUCTILE SWING HANGERS 7 CARRIAGE BOLT 3 8 LOCK NUT TORQUE WASHER 3 8 WASHER BOLT CAPS IRON DUCTILE SWING HANGER 92 ...

Page 103: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 93 ...

Page 104: ...P 50 REST SWING BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 LAY THE SWING BEAM ACROSS THE TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM 94 ...

Page 105: ...SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS LAG SCREW BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 SUB BRACKET 95 ...

Page 106: ...OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM MOUNT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER AND A 3 8 LOCK NUT WITH A 3 8 WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 ...

Page 107: ...GER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL STEP 53 LEVEL SWING BEAM 97 ...

Page 108: ...E SWING BEAM LEGS 4 CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WASHERS REPEAT ON THE OTHER SIDE OF THE SUB BRACKET 3 8 X 3 1 2 3 8 WASHER CROSS MEMBER 2 X 4 X 58 3 8 WASHER SUB BRACKET LAG SCREW SUB BRACKET 3 8 X 2 1 2 LAG SCREW CHOOSE HO...

Page 109: ...SH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE THREE MORE ROOF SUPPORT ASSEMBLIES BY REPEATING 2 AND 3 DETAIL B SCALE 1 5 WOOD SCREW 8 X 2 FLUSH FLUSH ROOF PEAK SUPPORT 5 4 X 6 X 10 ROOF SUPPORT LEFT 2 X 4 X 51 1 8 C...

Page 110: ... THE ROOF SUPPORT ASSEMBLIES ON THE UPPER LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LAG POSTS OR REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS A ROOF PEAK SUPPORT TRIANGLE ON INSIDE ROOF SUPPORT ASSEMBLY 100 ...

Page 111: ...NER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 30 1 2 AND THEN DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU ...

Page 112: ...OD SCREW DETAIL A SCALE 1 7 30 1 2 ROOF PEAK STEP 58 UPPER LEVEL ROOF 1 PLACE THE 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS A 102 ...

Page 113: ...O THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS ELEVEN ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 4 X 30 1 2 ROOF FINISHER ON THE ENDS OF THE ROOF ASSEMBLY AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED IN THE APPENDIX TO BUILD THE CHIMNEY INSTALL THREE ROOF BOARDS AND INSTALL THE CHIMNEY ACCORDING TO THE...

Page 114: ...ASTIC SUNBURST PIECES 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBSTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET 104 ...

Page 115: ...R LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER LEVEL CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS ROOF SUPPORT ASSEMBLY A ROOF PEAK SUPPORT TRIANGLE ON INSIDE HEX BOLT DETAIL A 5 16 X 4 1 2 5 16 WASHER 105 ...

Page 116: ...OOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 47 1 2 AND THEN DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG NUMBER ON EACH SIDE TO KEEP YOUR ROOF SUPPORTS PARALLEL A DET...

Page 117: ...E THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS STEP 63 LOWER LEVEL ROOF 8 X 1 1 4 WOOD SCREW DETAIL A 47 1 2 ROOF PEAK 107 ...

Page 118: ...ARDS AND 1 ROOF FINISHER 1 PLACE THE 1 X 5 X 47 1 2 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WIT...

Page 119: ...IDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS DETAIL A SCALE 1 8 ROOF SUPPORT ROOF SUPPORT PLASTIC SUNBURST 8 X 2 WOOD SCREWS 6 IN THE SIDES 8 X 2 1 2 WOOD SCREWS 2 IN TRIANGLE PORTION A 109 ...

Page 120: ...NG CLIP SWING CHAIN STEP 66 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 110 ...

Page 121: ... THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH HOLES OFFSET UP OR DOWN YOUR CHOICE TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE BOTTOM OF THE 2 X 4 X 34 SAFETY BOARD UPPER LEVEL ON TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD LOWER LEVEL ATTACH IT USING 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLAC...

Page 122: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 123: ...FLUSH TO THE MARK ON THE LEFT FRONT CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT MIDDLE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS LEG ON INSIDE LEFT SIDE ASSEMBLY 8 X 3 WOOD SCREW RIGHT SIDE ASSEMBLY LEG ON INSIDE NOT...

Page 124: ...AT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS NOTE LADDER AND SLIDE REMOVED FOR CLARITY 5 4 X 6 X 43 PT TOP SEAT BOARDS 8 X 2 1 2 WOOD SCREWS 114 ...

Page 125: ...OX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS STEP 71 SANDBOX SEATS AND NAMEPLATE ATTACH NAME PLATE HERE WITTH 1 WOOD SCREWS A DETAIL A 8 X 2 WOOD SCREW 5 4 X 6 X 22 SANDBOX SEAT 115 ...

Page 126: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 GREEN BRACKET GREEN BRACKET TIC TAC TOE AFTER ASSEMBLING 116 ...

Page 127: ...SUPPORT REMOVED FOR CLARITY 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE RIGHT SIDE OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 73 TIC TAC TOE INSTALLATION 117 ...

Page 128: ...X 3 1 2 LAG SCREW 1 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD UPPER LEVEL AGAINST CORNER POSTS AND CENTER LAG POST THE TOP OF THE BOARD SHOULD BE 33 OFF THE DECK USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS TO ATTACH IT STEP 74 REAR TOP PANEL BOARD UPPER LEVEL 118 ...

Page 129: ... LOCATED TWO 2 X 4 X 18 CLOSE OUT BOARDS 2 PLACE THE 2 X 4 X 18 CLOSE OUT BOARD TO THE REAR TOP PANEL BOARD AND LAG POSTS 3 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE CLOSE OUT BOARD INTO THE REAR TOP PANEL BOARD AT THE BOTTOM USE A 2 AND A 3 WOOD SCREW TO FASTEN THE CLOSE OUT BOARD TO THE LAG POST 4 REPEAT ON THE OPPOSITE SIDE OF THE FORT STEP 75 ATTACHING CLOSE OUT BOARD 119 ...

Page 130: ...CE THE SLIDE IN THE OPENING AT THE FRONT RIGHT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 120 ...

Page 131: ...UPER SCOOP SLIDE IN THE OPENING AT THE LEFT SIDE OF UPPER LEVEL OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE DECK WITH 14 X 3 PAN HEAD SCREWS DO NOT OVER TIGHTEN STEP 77 ATTACHING SUPER SCOOP SLIDE 121 ...

Page 132: ...0 ROPE AND THREAD IT THROUGH THE BACK SIDE OF THE HOLE IN THE ROPE LADDER SUPPORT 2 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWE...

Page 133: ...REMOVED FOR CLARITY STEP 79 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 123 ...

Page 134: ...HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE LAG POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 14 X 1 1 4 PAN HEAD SCREW SAFETY HANDLES 1 4 WASHER NOTE LOWER LEVEL WOOD ROOF REMOVED FOR CLARITY 124 ...

Page 135: ...1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN STEP 81 FLAG KIT FLAG 1 2 PHILLIPS HEAD SCREW 125 ...

Page 136: ...ON THE ROCK WALL SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE TELESCOPE STAND TELESCOPE 1 1 4 WOOD SCREWS TELESCOPE BRACKETS CENTER POST 126 ...

Page 137: ...ERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT DRILL 3 16 HOLE WASHER T NUT 2 1 2 LAG SCREW 1 BELOW THE T NUT STEERING WHEEL STEERING WHEEL INSERT STEERING WHEEL C...

Page 138: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 128...

Page 139: ... the 8mm diameter x 106mm length Pivot Rod through the holes 4 Fasten one 8mm Acorn Nut and one 8mm Washer on each end of the Pivot Rod 1 Attach the Binocular Base to the top of the wood railing on your play set Fasten with one 5 16 x 1 1 4 lag screw and one 8mm washers included with the Binoculars 2 Place the bottom side of the Binoculars with the hole in it inside the Binocular Base WARNING DO N...

Page 140: ...halkboard to wood slats or plywood with four of the 3 4 20mm long pan head screws provided Please note Chalkboard comes with a magnetic chalk holder which will stick to the chalkboard This chalk holder is not shown below NOTE Magnetic Chalk Holder included not shown wood slats not included 3 4 20mm long pan headscrew wood slats not included 13 16 4 16 4 1 9 16 7 2 1 3 14 1 16 15 13 3 16 THRU 130 ...

Page 141: ...e number buttons No batteries are required FOR RESIDENTIAL USE ONLY FOR CHILDREN AGES 3 11 1 Place the Phone Base on the top or the side of an existing board on your play set The board should be at least 1 thick If the board is not 1 thick then trim the tip of the screw flush to the back side of the board after it is installed 2 Place the black rubber washer over the end of the 1 long phillips hea...

Page 142: ...the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 2 4 2856 CPFR Center Post Front Rear This part is only used when a customer orders a single level play set It goes in the rear of the lower level deck 1 piece 2 6 3043 SBPB Side Bottom Panel Board VERSION 1 ONLY This item closes off the upper level area where the...

Page 143: ...APPENDIX 133 ...

Page 144: ... SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 145: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 146: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY ...

Page 147: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2 ...

Page 148: ...KE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRONT ROOF EDGES FLUSH TO ONE ANOTHER HERE FRONT FACE SUPPORTS THE BACK OF THE PLASTIC DORMER SUNBURST WILL SIT AGAINST THESE IN THE NEXT STEP COMPLETED ROOF ASSEMBLY ...

Page 149: ...T INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY 1 2 DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION 3 INSTALL 8 X 1 2 PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER A ...

Page 150: ... TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 THROUGH 4 FOR THE DORMER ON THE OTHER SIDE OF THE ROOF 8 x 2 1 2 WOOD SCREW DORMER 8 x 1 1 2 WOOD SCREWS DORMER THE UNIT SHOWN ABOVE MAY NOT BE YOUR EXACT PLAY SET SHOWN FOR ILLUSTRATION PURPOS...

Page 151: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 152: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 153: ...ROOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 8 X 1 1 2 WOOD SCREW IN EACH SIDE 1 ON EACH SIDE WOOD SCREWS BACK WALL OF CHIMNEY CHIMNEY MOUNTING BLOCK 5 4 X 3 X 6...

Page 154: ...Model 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Kit ...

Page 155: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are a...

Page 156: ...9 12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Windows Step 8 Wall Panel Boards Step 9 Flag Kit Step 10 Telescope Instructions to relocate Pages 23 24 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY TABLE OF CONTENTS 3 ...

Page 157: ... time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the c...

Page 158: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 159: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 160: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 161: ...its 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Plastic Windows Hardware see following pages Wood Components see following pages 8 ...

Page 162: ...5 16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 9 ...

Page 163: ... 1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BOARD WALL PANEL 1 X 2 X 9 88 1 X 4 X 20 50 WALL PANEL BOARD 1 4 2050 WPB 10 ...

Page 164: ...PANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESCRIPTION PICTURE QTY 11 ...

Page 165: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12 ...

Page 166: ...NT VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT SUB STEP 4 FIND THE 2 X 4 X 51 13 ROOF SUPPORT RIGHT AND THE ROOF SUPPORT LEFT COUNTERBORED HOLE 8 X 1 1 2 WOOD SCREW ANGLED END TOP ANGLED END TOP 4 X 10 X 43 50 ROOF PANEL LEFT 2 MAKE SURE THE ANGLE...

Page 167: ... ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORTS FROM 1503 BOX ROOF SECTION RIGHT 5 4 X 6 X 10 ROOF PEAK SUPPORT ROOF SECTION LEFT 8 X 2 WOOD SCREW ROOF SECTION BOTTOM BATTEN 14 ...

Page 168: ...RE THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FASTEN THE ROOF SECTION TO THE PLAY SET ROOF SUPPORTS USING SIX 8 X 2 1 2 WOOD SCREWS THROUGH THE TOP BATTEN PRE DRILLED HOLES CORNER POST SIDE INSIDE VIEW LAG SCREW PLAY SET ROOF SUPPORT ROOF SECTION AS...

Page 169: ... 5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD SCREWS GENERIC PLAY SET 16 ...

Page 170: ...UN SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUN SUPPORT AND THE ROOF SUPPORT 17 ...

Page 171: ...LASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES 18 ...

Page 172: ...ST CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE PRE DRILLED HOLES ARE OFFSET UP ON THE TOP BOARDS AND OFFSET DOWN ON THE BOTTOM BOARDS FASTEN USING TWO 8 X 1 1 2 WOOD SCREWS PER BOARD 5 MOUNT THE 1 X 4 X 21 75 WALL PANEL BOARD NEXT TO THE WINDOW ...

Page 173: ...WN OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPORT WOOD SCREW 8 X 1 1 4 2 1 X 4 X 21 75 WALL PANEL BOARD 1 X 4 X 20 50 WALL PANEL BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD PLAY SET FRONT TOP PANEL BOARD 20 ...

Page 174: ...AVING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE PREVIOUS WALL PANEL BOARDS IT SHOULD BE ABOVE THE PLAY SET PANEL SLAT AS SHOWN IN THE DIAGRAM MAKE SURE THE HOLES ARE CENTERED ON EACH OF THE BOARDS AND FASTEN IT USING SIX 8 X 1 1 4 WOOD SCREWS REP...

Page 175: ...ENTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST 1 2 PHILLIPS WALL PANEL BOARD 22 ...

Page 176: ...from the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wish to mount the Telescope on the top of a 4 x 4 Board WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make ...

Page 177: ... of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make believe play by children FOR RESIDENTIAL USE ONLY FOR CHILDREN AGES 3 11 4 x 4 board Telescope Stand Half ...

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