Gordon RC4000 Series Owner'S Manual Download Page 5

RF Sensing Technology

Non-contact, stress-free control of conductive
materials.

Full Line of Modular Antennas

Match your material to our list - it tells you the proper
antenna to choose for your application. 

Two-Button Tune and Run

Connect your antenna, press TUNE.  Position your loop
so that one green bargraph light is lit. Press the AUTO /
SETUP keypad. You’re running.

Motor-On, Realtime Loop Height Adjustment

Allows on-the-fly adjustment of loop height.

Integrated High / Low Limit Relays

Ensure against tight or slack loop conditions.

Variety of Motor Drive Capabilities 

RC4000 interfaces with various third-party motor drives.
RC4000M has an integrated motor drive.

Control fine wire, delicate stamped parts

and plated metals, without marring or damage.

Quick and easy setup and material changes

minimize downtime and maximize profits.

The intuitive operator interface requires very little

training, which saves you time and money.

No need to stop the motor for adjustments to the

loop height; therefore, no lost production.

Prevents costly damage to machines, materials and

dies.  Eliminates the need for external limit switches.

RC4000 - access to sophisticated motor drive

options, through use of third-party motor controllers.
RC4000M - delivers economical, basic motor control,
in a single enclosure.

www.gordoneng.com

1.800.315.9233

1

Operational Overview

The system is comprised of a control unit, connecting cable
and an antenna assembly.  The RC4000 is designed to interface
with third-party motor controllers, while the RC4000M has a
self-contained motor controller.

The control unit determines the load and status of the antenna
assembly and establishes a tuned, RF sensing field around the
antenna elements (yellow, inner pieces). This field is shaped,
through the use of grounded shield elements (black, outer
pieces), and is essentially contained within the “V”.

Once the system is properly installed and configured for your
application, the operator simply presses the TUNE button. The
tuning process takes only a few seconds.  Then, the operator
positions the payoff or take-up loop within the “V”, either
manually or with the use of the JOG button, so that one of the
green Loop Height indicators is lit.  Once these conditions are
met, he/she presses the AUTO / STANDBY button and the sys-
tem is functional.

After your operation is running, you may find that you want to
adjust the loop height, relative to the antenna.  This is as easy
as pressing the ADJUST Up or Down buttons located next to
the bargraph indicators.  This is done dynamically, with the
motor running.

A pair of selectable relays for HIGH and LOW LIMIT are
included in the control unit.  These act in a similar manner to
stand alone models of limit switches, with the exception that
there is no contact with the material required by our limit
relays.  The result is non-contact protection against tight or
slack loop conditions, when the relay contacts and the unit
interlocks are properly wired to your control system.

Please direct any questions you have to our Sales Department.

toll-free in US

1.800.315.9233

or

[email protected]

Features

Benefits

RC4000 Series Overview

Shown with 04A049 Cable

and 04D067 Antenna 

Summary of Contents for RC4000 Series

Page 1: ...Series Reel Control Systems http www gordoneng com revision date 05 17 01 Owner s Manual Installation Operation and Applications R e e l o r T ake Up Dereel or Payoff 1 800 315 9233 call toll free in...

Page 2: ...This product will be repaired or replaced for five years from the date of purchase if it fails to perform to published specifications The product must be used in accordance with the specified manufac...

Page 3: ...ions RC4000 Reel Control page 2 RC4000M Reel Control page 3 ii Contents 8 9 RC4000 Installation Input Output Wiring page 9 Interlocks page 9 Shock Mounts page 9 4 6 Antenna Selection 7 Speed Reduction...

Page 4: ......

Page 5: ...ty motor controllers while the RC4000M has a self contained motor controller The control unit determines the load and status of the antenna assembly and establishes a tuned RF sensing field around the...

Page 6: ...ted by dirt grease vibration etc temperature 0 F 130 F humidity 0 95 R H RC4000 Specifications 2 www gordoneng com 1 800 315 9233 Keypad Controls SELECT in setup mode push to select reel or dereel mod...

Page 7: ...dia 21 84mm B Hole C Coupler 50 dia 12 7mm B C Top View Front View base only Side View 4 Mounting Holes clearance holes for 250 6mm bolt 7 30 185 42mm Fuse Holder RC4000M Specifications www gordoneng...

Page 8: ...f material sizes are processed by the same equipment Process down time is kept to a minimum allowing you to maximize productivity Once you ve determined the size of the material you wish to control ju...

Page 9: ...ip 1 3 strip 3 5 strip 3 5 strip 4 7 strip 4 7 strip 6 or wider strip Part Number 04A073 04A074 04A091 04A092 04A067 04A068 04A069 04A071 04A070 04A072 04A088 Flat L e n g t h o f V Antenna idth W Cab...

Page 10: ...r 2 4 meters and optional lengths of fifteen feet 15 or 4 6 meters and twenty five feet 25 or 7 62 meters are readily available Mount your antenna so the material runs through the middle of the V and...

Page 11: ...sed for example for a motor rated at 1725 RPM calculate the ratio for 1500 RPM Sample Calculation 1500 3 14 6 1000 Where S 1500 RPM F 1000 units of measure min d 6 units of measure Note the Speed S at...

Page 12: ...uration with the Reel mode selected For specifics on mounting the antenna coupler assembly refer to page 6 In dereel applications if the material breaks it may be pulled from the sensing field by the...

Page 13: ...o a relay contact that closes when reel motor stop is required The Auto LED blinks to indicate the interlock is asserted and since the unit is temporarily in SETUP mode the JOG feature can be used Whe...

Page 14: ...antenna Limit lights lit when loop height exceeds control range Run light on when motor function is active AUTO or JOG Auto light on when unit is in the Auto mode reel motor is controlled by antenna i...

Page 15: ...is reached then press ENTER The ADJUST Up and Down keys allow the speed to be fine tuned Pressing any other key than ADJUST Up or Down disables this function AUTO Ensure that your line is operational...

Page 16: ...specifics on mounting the antenna coupler assembly refer to page 6 In dereel applications if the material breaks it may be pulled from the sensing field by the machine processing the material This wi...

Page 17: ...nnect the motor field wires to terminals 6 and 7 once again be sure to observe the polarity of the terminals and your field wires Modification 04A060 must be installed on any RC4000M Reel Control that...

Page 18: ...antenna Limit lights lit when loop height exceeds control range Run light on when motor function is active AUTO or JOG Auto light on when unit is in the Auto mode reel motor is controlled by antenna...

Page 19: ...is reached then press ENTER The ADJUST Up and Down keys allow the speed to be fine tuned Pressing any other key than ADJUST Up or Down disables this function AUTO Ensure that your line is operational...

Page 20: ...n problem We also make a full range of inductive ring sensors For price and delivery call our sales department or the regional distributor listed below Don t forget our Five Year Guarantee it comes wi...

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