Gordon RC4000 Series Owner'S Manual Download Page 12

RC4000 Dimensions

This is a dimensional drawing of

the RC4000 enclosure.

All dimensions are in inches (with

metric equivalents in parentheses).

Use ¼-20 bolts and flat washers to

mount the control unit.  If there is

moderate to heavy vibration, use

an 03A155 Shock Mount Kit.

Control Unit

If you have a standard 04A049 coupler cable, your control unit
must be mounted within eight feet of your antenna;  however,
if a remote location for your control is required, you can order
cables with special cable lengths of fifteen or twenty-five feet
(04A049-15 and 04A049-25, respectively).  For convenience
during setup, the control unit should be as close to the machine
and motor controls as possible, but a minimum distance of
three feet from the antenna should be maintained.  This should
be a sufficient distance to prevent tuning errors that can be
caused by the presence of the operator in the sensing field.

You shouldn’t mount the control unit directly onto a machine
that has an excessive amount of vibration, as this can cause
mechanical failure of some components.  If you have no alter-
native and the control must be mounted on a machine that
vibrates, soft shock mounts must be used. Please ask for our
03A155 Shock Mount Kit (see page 9). 

Antenna/Coupler Assembly

For most reeling applications, you can mount your antenna in
a “looking-up” configuration, with the Reel mode selected.
For specifics on mounting the antenna/coupler assembly, refer
to page 6.  

In dereel applications, if the material breaks it may be pulled
from the sensing field by the machine processing the material.
This will cause the dereel motor to pay off material onto the
floor.  If you wish to ensure against this, you should activate the
High and Low Limit Relays.  

Coupler Cable

The cable has locking connectors on both ends, to make
replacement of the antenna or the control fast and easy.  Plug
one end into the antenna and other into the control, screw down
the locking collars and you’re ready to go.

If you elect to enclose your coupler cable in a conduit, it should
not share a conduit with high voltage lines, as this could create
a situation where interference from the high voltage lines
affects the coupler voltage and degrades the performance of the
system.

Gear Box Ratio

The gearbox ratio, for speed reduction between motor and reel,
must be calculated according to the formula on Page 7.  If your
step-down ratio is too low for the application, the system will
be overly sensitive and tend to exhibit jerkiness instead of a
smooth control of the material. 

8.71" (221.23mm)

9.49" (241.05mm)

4.13"

(104.9mm)

10.21" (259.33mm)

2.475"

(62.9mm)

6.07"

(154.18mm)

4.75"

(120.65mm)

4.03"

(102.4mm)

1.555"

(39.5mm)

1.94"

(49.3mm)

A

A

- Knockout &

.860"dia. (21.84mm)

B

- Hole

C

- Coupler

.50"dia. (12.7mm)

B

C

Top View

Front View - base only

Side View

4 Mounting Holes

clearance holes for

.250" (6mm) bolt

RC4000 Installation

8

www.gordoneng.com

1.800.315.9233

Summary of Contents for RC4000 Series

Page 1: ...Series Reel Control Systems http www gordoneng com revision date 05 17 01 Owner s Manual Installation Operation and Applications R e e l o r T ake Up Dereel or Payoff 1 800 315 9233 call toll free in...

Page 2: ...This product will be repaired or replaced for five years from the date of purchase if it fails to perform to published specifications The product must be used in accordance with the specified manufac...

Page 3: ...ions RC4000 Reel Control page 2 RC4000M Reel Control page 3 ii Contents 8 9 RC4000 Installation Input Output Wiring page 9 Interlocks page 9 Shock Mounts page 9 4 6 Antenna Selection 7 Speed Reduction...

Page 4: ......

Page 5: ...ty motor controllers while the RC4000M has a self contained motor controller The control unit determines the load and status of the antenna assembly and establishes a tuned RF sensing field around the...

Page 6: ...ted by dirt grease vibration etc temperature 0 F 130 F humidity 0 95 R H RC4000 Specifications 2 www gordoneng com 1 800 315 9233 Keypad Controls SELECT in setup mode push to select reel or dereel mod...

Page 7: ...dia 21 84mm B Hole C Coupler 50 dia 12 7mm B C Top View Front View base only Side View 4 Mounting Holes clearance holes for 250 6mm bolt 7 30 185 42mm Fuse Holder RC4000M Specifications www gordoneng...

Page 8: ...f material sizes are processed by the same equipment Process down time is kept to a minimum allowing you to maximize productivity Once you ve determined the size of the material you wish to control ju...

Page 9: ...ip 1 3 strip 3 5 strip 3 5 strip 4 7 strip 4 7 strip 6 or wider strip Part Number 04A073 04A074 04A091 04A092 04A067 04A068 04A069 04A071 04A070 04A072 04A088 Flat L e n g t h o f V Antenna idth W Cab...

Page 10: ...r 2 4 meters and optional lengths of fifteen feet 15 or 4 6 meters and twenty five feet 25 or 7 62 meters are readily available Mount your antenna so the material runs through the middle of the V and...

Page 11: ...sed for example for a motor rated at 1725 RPM calculate the ratio for 1500 RPM Sample Calculation 1500 3 14 6 1000 Where S 1500 RPM F 1000 units of measure min d 6 units of measure Note the Speed S at...

Page 12: ...uration with the Reel mode selected For specifics on mounting the antenna coupler assembly refer to page 6 In dereel applications if the material breaks it may be pulled from the sensing field by the...

Page 13: ...o a relay contact that closes when reel motor stop is required The Auto LED blinks to indicate the interlock is asserted and since the unit is temporarily in SETUP mode the JOG feature can be used Whe...

Page 14: ...antenna Limit lights lit when loop height exceeds control range Run light on when motor function is active AUTO or JOG Auto light on when unit is in the Auto mode reel motor is controlled by antenna i...

Page 15: ...is reached then press ENTER The ADJUST Up and Down keys allow the speed to be fine tuned Pressing any other key than ADJUST Up or Down disables this function AUTO Ensure that your line is operational...

Page 16: ...specifics on mounting the antenna coupler assembly refer to page 6 In dereel applications if the material breaks it may be pulled from the sensing field by the machine processing the material This wi...

Page 17: ...nnect the motor field wires to terminals 6 and 7 once again be sure to observe the polarity of the terminals and your field wires Modification 04A060 must be installed on any RC4000M Reel Control that...

Page 18: ...antenna Limit lights lit when loop height exceeds control range Run light on when motor function is active AUTO or JOG Auto light on when unit is in the Auto mode reel motor is controlled by antenna...

Page 19: ...is reached then press ENTER The ADJUST Up and Down keys allow the speed to be fine tuned Pressing any other key than ADJUST Up or Down disables this function AUTO Ensure that your line is operational...

Page 20: ...n problem We also make a full range of inductive ring sensors For price and delivery call our sales department or the regional distributor listed below Don t forget our Five Year Guarantee it comes wi...

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