GORBEL Tarca I Series Installation, Operation & Maintenance Manual Download Page 5

INTRODUCTION

Thank you for choosing Gorbel® to solve your material handling needs. The innovative design and heavy-duty

construction of the Gorbel® product will provide a superior quality product that will offer years of long term value. 

The hoist weight allowance is 15% of the crane’s capacity (for example, a crane rated for 6000 pounds, allows for a 

6000-pound live load plus 900 pounds for the weight of the hoist). There is also an allowance of 15% of the crane 

capacity for impact caused by hoist use. Gorbel® products will provide many years of dependable service by

following the installation and maintenance procedures described herein.

Gorbel® products are shipped in various stages of assembly and are installed under varying circumstances. As a 

result, a complete guide with descriptions covering all variations is not possible. The following instructions are only to 

be used as a general guide. Attention should be paid to the warnings and safety suggestions posted in this manual 

and on the equipment.

Dimensions contained in this installation manual are for reference only and may differ for your particular 

application.

Normal safety precautions:

  These include, but are not limited to:

•  Checking for obstructions in travel

•  Checking that all bolts and threaded rods are tight and have lock washers where applicable

•  Making sure that end stops are in place and functional (i.e. stopping rolling equipment from exiting rail)

•  Making sure that festooning cannot be snagged or pinched, whether it is electric or pneumatic

•  For additional safety precautions, see page 19.

WARNING

Before installing any crane system, it is critical you determine that your building will safely support the loads.

1

11/2018

WARNING

Gorbel Inc. assumes no responsibility for adequacy or integrity of the mounting surfaces or the structure that the 

crane may be mounted to. Gorbel Inc. will not be liable for any loss, injury or damage to persons or property, nor 

for damages of any kind, resulting from the failure or defective operation of any materials not supplied directly by 

Gorbel Inc. Bracing systems, if used, must be approved by a local professional engineer.

WARNING

Equipment described herein is not designed for, and should not be used for, lifting, supporting or transporting 

humans. Failure to comply with any one of the limitations noted herein can result in serious bodily injury and/or 

property damage. Check State and Local regulations for any additional requirements.

WARNING

Crane cannot be utilized as a ground: A separate ground conductor is required. For example, systems with 3 phase 

power require three conductors plus one ground conductor.

WARNING

Reference the American Institute of Steel Construction (AISC) Manual of Steel Construction Specification 

for Structural Joints using ASTM A325 or A490 Bolts, Installation, Pretensioned Joints, Calibrated Wrench 

Pretensioning for the proper procedures to follow when using any torque tightening method.

WARNING

Please read entire manual prior to starting installation.

Summary of Contents for Tarca I Series

Page 1: ...IMPORTANT DO NOT DESTROY Installation Operation Maintenance Manual Month Year Gorbel Dealer Date I Series Tarca Switch Gorbel Customer Order No Serial No Issued 11 2018 Revised 03 2019...

Page 2: ...11 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...n 7 Step 6 Motorized Operator Option 8 9 Limit Switch Adjustment 8 9 Step 7 Pneumatic Operator Option 10 Step 8 Manual Operator Option 10 Appendix A Beam End Prep Diagrams 11 14 Appendix B Wiring Diag...

Page 4: ...11 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ipment from exiting rail Making sure that festooning cannot be snagged or pinched whether it is electric or pneumatic For additional safety precautions see page 19 WARNING Before installing any crane...

Page 6: ...Hand Manual None High Low Left Right Hand Motorized 208 230 or 460 575 None Left Right Hand Motorized 208 230 or 460 575 High Low Left Right Hand Pneumatic 208 230 or 460 575 None Left Right Hand Pne...

Page 7: ...beam dimensions and suspension fittings prior to installation Check packing list to make sure correct quantity of parts is included Any missing items should be noted and reported to a Gorbel dealer To...

Page 8: ...25 bolts 3 long bolts are included Hardened washers and Anco lock nuts are included and must be used Maximum 1 3 8 structural member thickness 2 2 Layout and drill holes in support structures 13 16 no...

Page 9: ...required from factory see Appendix A on pages 11 14 for detail 3 5 Use provided 3 4 A325 bolts washers and nuts to loosely assemble monorail beam to switch Do not tighten yet 3 6 Shim inlet and outle...

Page 10: ...may be necessary to adjust the position of the bars to ensure smooth traversing of the shoes Refer to diagram 4B for finished bar layout 4 3 Actuate inner frame to verify bar clearance 4 4 Switch jum...

Page 11: ...ust without consult ing factory 5 1 Refer to wiring diagrams See Appendix B on pages 15 18 5 2 Punch drill enclosure and wire per code If SAFPOWRBAR is used power for the controls can be tapped off ju...

Page 12: ...e life of the unit In the event of spillage or other condition where addition of oil is necessary use synthetic gear oil ISO 320 grade Mobil Glygoyle 30 or similar 6 5 Lubricate ball screw periodicall...

Page 13: ...oming and outgoing Tarca rails c Tighten limit switch tab screws 3 Adjust left lever limit switch See diagram 6E a Loosen limit switch lever bolt b Adjust limit switch lever until inner frame stops in...

Page 14: ...using included chain connectors Standard drop is 20 ft If more drop is required remove handle and splice in new chain with chain link 8 2 Outriggers are available as options through Application Engine...

Page 15: ...11 11 2018 APPENDIX A BEAM END PREP DIAGRAMS...

Page 16: ...APPENDIX A BEAM END PREP DIAGRAMS CONTINUED 12 11 2018...

Page 17: ...13 11 2018 APPENDIX A BEAM END PREP DIAGRAMS CONTINUED...

Page 18: ...APPENDIX A BEAM END PREP DIAGRAMS CONTINUED 14 11 2018...

Page 19: ...15 11 2018 APPENDIX B WIRING DIAGRAMS 2 Way Motorized Schematic...

Page 20: ...APPENDIX B WIRING DIAGRAMS CONTINUED 16 11 2018 3 Way Motorized Schematic...

Page 21: ...17 11 2018 APPENDIX B WIRING DIAGRAMS CONTINUED 2 Way Pneumatic Schematic...

Page 22: ...APPENDIX B WIRING DIAGRAMS CONTINUED 18 11 2018 3 Way Pneumatic Schematic...

Page 23: ...of the crane operation The good crane operator should know and follow these proven suggestions for safe efficient crane handling 1 The crane should be moved smoothly and gradually to avoid abrupt jerk...

Page 24: ...any reason Gorbel and Purchaser also agree that Purchaser has been put on notice that dealer or distributor is not authorized to incur any obligations or to make any representations or warranties on...

Page 25: ...f and locked when performing maintenance on any part of the system State and local codes may require inspection and maintenance checks more often Please check the state and local code manuals in your...

Page 26: ...llectors check for free movement or pantograph Lubricate pivot pins as required Collector bracket tubes should be vertical within 1 16 Replace if necessary Every 750 hours or 4 months COMPONENT MAINTE...

Page 27: ...for tightness Lubricate using Calcium Sulfonate type grease Peerless OG2 Red or equal Every 500 hours or 3 months Geared Drive Check oil level Change oil as ambient temperature requires see Lube List...

Page 28: ...m if manual or pneumatic Pneumatic oil for FRL if pneumatic 600 Fishers Run P O Box 593 Fishers NY 14453 0593 Phone 800 821 0086 Fax 800 828 1808 E Mail info gorbel com http www gorbel com 2018 Gorbel...

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