GORBEL Tarca I Series Installation, Operation & Maintenance Manual Download Page 25

21

11/2018

PERIODIC INSPECTION AND LUBRICATION RECOMMENDATIONS

The following is a checklist to be followed in performing periodic inspections and preventative 

maintenance on Gorbel® Tarca® Systems. It is intended that this checklist be supplemented with 

any additional instruction sheets and maintenance manuals sent with each job.
The frequency of inspection and lubrication recommendations presented herein is based upon 

normal operating conditions of one complete handling cycle every 10 minutes throughout a 

40-hour week. If the actual duty cycle of a particular unit is greater or less than this, the inspec-

tions and lubrications should be performed more frequently or less frequently in proportion.
Each industry has conditions peculiar to it, which may cause wear of certain parts. The tabulation 

given is only general and may be supplemented by an individual maintenance department

program to meet its own particular requirements. Particular attention should be given to corrosive 

conditions, excessive vibrations, extreme ambient temperature variations, and rough handling 

conditions.
Questions regarding damaged, worn or cracked equipment components should be directed to 

the Gorbel® Customer Service Department at 800-821-0086 or 585-924-6262.
The recommendations contained herein are to be supplemented by any vendor instructions, 

which are included in this manual.

WARNING:

  Power should be off and locked when performing maintenance on any part of the 

system.
* State and local codes may require inspection and maintenance checks more often. Please 

check the state and local code manuals in your area.

TRACK SWITCHES

COMPONENT

MAINTENANCE

FREQUENCY

Outer Frame

Check for loose support bolts and levelness of frame in both directions. 

Check for excessive wear at latch holes or on latch cams.

Every 2,000 hours 

or yearly

Inner Frame

Check rollers (should not rock with level outer frame). Check latch pin or 

rollers for full and positive engagement. Make sure operator fasteners 

are tight and in proper position. Check crank and fasteners for wear and 

proper tightness.

Every 2,000 hours 

or yearly

Slides or Rollers

Clean and perform maintenance greasing of grease fittings with any gen-

eral purpose grease. Refer to 

figure 1

 on page 24 for position of fittings.

Every 2,000 hours 

or yearly

Jumper Harness

Check for loose or corroded connections or abrasion.

Every 2,000 hours 

or yearly

Grounds

Check for continuity.

Every 2,000 hours 

or yearly

Track

Check for worn ends. Check for raised tread. Check for track width. 

Check for cracked welds. Replace track or switch if badly worn. Check 

alignment at rail gaps. Should be within 0-1/32” vertically and +/- 1/16”

horizontally. If realignment is necessary, adjust throw first then shim and 

align adjacent rails.

Every 2,000 hours 

or yearly

Electrical

Check control panel and/or junction box terminals. Check contacts. 

Tighten loose screws.

Every 2,000 hours 

or yearly

Rubber Bumper

Check for loose bolts and for incipient cracks.

Every 1,000 hours 

or every 6 months

Summary of Contents for Tarca I Series

Page 1: ...IMPORTANT DO NOT DESTROY Installation Operation Maintenance Manual Month Year Gorbel Dealer Date I Series Tarca Switch Gorbel Customer Order No Serial No Issued 11 2018 Revised 03 2019...

Page 2: ...11 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...n 7 Step 6 Motorized Operator Option 8 9 Limit Switch Adjustment 8 9 Step 7 Pneumatic Operator Option 10 Step 8 Manual Operator Option 10 Appendix A Beam End Prep Diagrams 11 14 Appendix B Wiring Diag...

Page 4: ...11 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ipment from exiting rail Making sure that festooning cannot be snagged or pinched whether it is electric or pneumatic For additional safety precautions see page 19 WARNING Before installing any crane...

Page 6: ...Hand Manual None High Low Left Right Hand Motorized 208 230 or 460 575 None Left Right Hand Motorized 208 230 or 460 575 High Low Left Right Hand Pneumatic 208 230 or 460 575 None Left Right Hand Pne...

Page 7: ...beam dimensions and suspension fittings prior to installation Check packing list to make sure correct quantity of parts is included Any missing items should be noted and reported to a Gorbel dealer To...

Page 8: ...25 bolts 3 long bolts are included Hardened washers and Anco lock nuts are included and must be used Maximum 1 3 8 structural member thickness 2 2 Layout and drill holes in support structures 13 16 no...

Page 9: ...required from factory see Appendix A on pages 11 14 for detail 3 5 Use provided 3 4 A325 bolts washers and nuts to loosely assemble monorail beam to switch Do not tighten yet 3 6 Shim inlet and outle...

Page 10: ...may be necessary to adjust the position of the bars to ensure smooth traversing of the shoes Refer to diagram 4B for finished bar layout 4 3 Actuate inner frame to verify bar clearance 4 4 Switch jum...

Page 11: ...ust without consult ing factory 5 1 Refer to wiring diagrams See Appendix B on pages 15 18 5 2 Punch drill enclosure and wire per code If SAFPOWRBAR is used power for the controls can be tapped off ju...

Page 12: ...e life of the unit In the event of spillage or other condition where addition of oil is necessary use synthetic gear oil ISO 320 grade Mobil Glygoyle 30 or similar 6 5 Lubricate ball screw periodicall...

Page 13: ...oming and outgoing Tarca rails c Tighten limit switch tab screws 3 Adjust left lever limit switch See diagram 6E a Loosen limit switch lever bolt b Adjust limit switch lever until inner frame stops in...

Page 14: ...using included chain connectors Standard drop is 20 ft If more drop is required remove handle and splice in new chain with chain link 8 2 Outriggers are available as options through Application Engine...

Page 15: ...11 11 2018 APPENDIX A BEAM END PREP DIAGRAMS...

Page 16: ...APPENDIX A BEAM END PREP DIAGRAMS CONTINUED 12 11 2018...

Page 17: ...13 11 2018 APPENDIX A BEAM END PREP DIAGRAMS CONTINUED...

Page 18: ...APPENDIX A BEAM END PREP DIAGRAMS CONTINUED 14 11 2018...

Page 19: ...15 11 2018 APPENDIX B WIRING DIAGRAMS 2 Way Motorized Schematic...

Page 20: ...APPENDIX B WIRING DIAGRAMS CONTINUED 16 11 2018 3 Way Motorized Schematic...

Page 21: ...17 11 2018 APPENDIX B WIRING DIAGRAMS CONTINUED 2 Way Pneumatic Schematic...

Page 22: ...APPENDIX B WIRING DIAGRAMS CONTINUED 18 11 2018 3 Way Pneumatic Schematic...

Page 23: ...of the crane operation The good crane operator should know and follow these proven suggestions for safe efficient crane handling 1 The crane should be moved smoothly and gradually to avoid abrupt jerk...

Page 24: ...any reason Gorbel and Purchaser also agree that Purchaser has been put on notice that dealer or distributor is not authorized to incur any obligations or to make any representations or warranties on...

Page 25: ...f and locked when performing maintenance on any part of the system State and local codes may require inspection and maintenance checks more often Please check the state and local code manuals in your...

Page 26: ...llectors check for free movement or pantograph Lubricate pivot pins as required Collector bracket tubes should be vertical within 1 16 Replace if necessary Every 750 hours or 4 months COMPONENT MAINTE...

Page 27: ...for tightness Lubricate using Calcium Sulfonate type grease Peerless OG2 Red or equal Every 500 hours or 3 months Geared Drive Check oil level Change oil as ambient temperature requires see Lube List...

Page 28: ...m if manual or pneumatic Pneumatic oil for FRL if pneumatic 600 Fishers Run P O Box 593 Fishers NY 14453 0593 Phone 800 821 0086 Fax 800 828 1808 E Mail info gorbel com http www gorbel com 2018 Gorbel...

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