background image

7

L

L

L

L

L

O C

O C

O C

O C

O CA

A

A

A

AT I O N

T I O N

T I O N

T I O N

T I O N

  R

  R

  R

  R

  R

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N TS

S

S

S

S

     

A N D

A N D

A N D

A N D

A N D

  C

  C

  C

  C

  C

O N S I D E R

O N S I D E R

O N S I D E R

O N S I D E R

O N S I D E RA

A

A

A

AT I O N S

T I O N S

T I O N S

T I O N S

T I O N S

New York,  NY  10018

National Fire Protection Association

National Fire Protection Association

National Fire Protection Association

National Fire Protection Association

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02269

CSA International

CSA International

CSA International

CSA International

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be ob-
tained from:

CSA International

CSA International

CSA International

CSA International

CSA International

178 Rexdale Boulevard

Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater than or
equal to the total heat loss of the area to be heated.  The total heat
loss should be calculated by an approved method or in accordance
with “ASHRAE Guide” or “Manual J-Load Calculations” published by
the Air Conditioning Contractors of America.

In the USA, this furnace MUST be installed in accordance with the
latest edition of the ANSI  Z223.1 booklet entitled “National Fuel
Gas Code” (NFPA 54), and the requirements or codes of the local
utility or other authority having jurisdiction. In Canada, this furnace
must be installed in accordance with the current CAN/CGA-B149.1
& 2 Gas Installation Codes, local plumbing or waste water codes and
other applicable codes.  Additional helpful publications available
from the NFPA are, NFPA 90A - Installation of Air Conditioning and
Ventilating System and NFPA 90B - Warm Air Heating and Air Condi-
tioning System.

All venting shall be in accordance with PART 7, Venting of Equip-
ment, of the National Fuel Gas Code, ANSI Z223.1, or applicable
local building and/or air conditioning codes.  These publications are
available from:

National Fire Protection Association, Inc.

Batterymarch Park,  Quincy, MA  02269

NOTE:

NOTE:

NOTE:

NOTE:

NOTE: Furnaces with NOx screens meet the California NOx emis-
sion standards and California seasonal efficiency standards. ANNUAL
inspections of the furnace and its vent system is strongly recom-
mended.

L

LL

LL

O C

O C

O C

O C

O CA

A

A

A

ATION

TION

TION

TION

TION

  R

  R

  R

  R

  R

EQUIREMENT

EQUIREMENT

EQUIREMENT

EQUIREMENT

EQUIREMENTS

S

S

S

S

     

A N D

A N D

A N D

A N D

A N D

  C

  C

  C

  C

  C

ONSIDER

ONSIDER

ONSIDER

ONSIDER

ONSIDERA

A

A

A

ATIONS

TIONS

TIONS

TIONS

TIONS

Your unit model type determines which installation procedures must
be used. For *MVC8 models, you must follow instructions for Hori-
zontal Left, Horizontal Right or Upflow installations only. These fur-
naces are not approved for Downflow installations.
Downflow models *DVC8

*DVC8

*DVC8

*DVC8

*DVC8 ARE NOT APPROVED FOR HORIZON-

ARE NOT APPROVED FOR HORIZON-

ARE NOT APPROVED FOR HORIZON-

ARE NOT APPROVED FOR HORIZON-

ARE NOT APPROVED FOR HORIZON-

T

T

T

T

TAL OR UPFL

AL OR UPFL

AL OR UPFL

AL OR UPFL

AL OR UPFLOW INST

OW INST

OW INST

OW INST

OW INSTALLA

ALLA

ALLA

ALLA

ALLATIONS

TIONS

TIONS

TIONS

TIONS. For these models, use only the

instructions for downflow installation only.

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

,

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

,

 

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THIS

 

UNIT

.

WARNING

Follow the instructions listed below when selecting a furnace loca-
tion.  Refer also to the guidelines provided in 

Section V, Combustion

and Ventilation Air Requirements.

Centrally locate the furnace with respect to the proposed
or existing air distribution system.

Ensure the temperature of the return air entering the
furnace is between 55°F and 100°F when the furnace is
heating.

Provisions must be made for venting combustion products
outdoors through a proper venting system. The length of
flue pipe could be a limiting factor in locating the furnace.

Ensure adequate combustion air is available for the furnace.
Improper or insufficient combustion air can expose
building occupants to gas combustion products that could
include carbon monoxide.  Refer to 

Combustion and

Ventilation Air Requirements 

section

.

The furnace must be level. If the furnace is to be set on a
floor that may become wet or damp at times, the furnace
should be supported above the floor on a concrete base
sized approximately 1-1/2" larger than the base of the
furnace.

Ensure upflow or horizontal furnaces are not installed
directly on carpeting, or any other combustible material.
The only combustible material allowed is wood.

Exposure to contaminated combustion air will result in
safety and performance-related problems.  Do not install
the furnace where the combustion air is exposed to the
following substances:

chlorinated waxes or cleaners

chlorine-based swimming pool chemicals

water softening chemicals
deicing salts or chemicals

carbon tetrachloride

halogen type refrigerants

cleaning solutions (such as perchloroethylene)

printing inks

paint removers

varnishes

hydrochloric acid

cements and glues

antistatic fabric softeners for clothes dryers

and masonry acid washing materials

If the furnace is used in connection with a cooling unit,
install the furnace upstream or in parallel with the cooling
unit coil.  Premature heat exchanger failure will result if
the cooling unit coil is placed ahead of the furnace.

If the furnace is installed in a residential garage, position
the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.

If the furnace is installed horizontally, the furnace access
doors must be vertical so that the burners fire horizontally
into the heat exchanger.  Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of the
furnace.

Do not connect this furnace to a chimney flue that serves
a separate appliance designed to burn solid fuel.

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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