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Correct

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s

 

No

tes

 & Ca

utio

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nace 

fa

ils to opera

te. 

x

 

Int

egr

ate

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o

l m

o

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le L

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D

 di

sp

lay

 

p

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des

 

b

4

 err

o

r c

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de. 

x

 

Com

fortNet™ therm

os

ta

t “

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all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

b

4

 

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

se

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es

 a los

o

f ro

to

contr

o

l. 

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

se

ns

es

 hig

h

 cu

rrent

MOTOR 

TRIPS 

b4 

x

 

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b

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al m

o

tor 

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d

in

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su

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 sp

eed

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en

 

bl

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ir i

n

le

or 

o

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et

x

 

Hi

gh

 lo

ad

ing

 cond

it

io

ns

, blo

cked

 

filter

s, ve

ry

 rest

rictive ductw

ork, 

bl

oc

ka

ge o

f fur

nac

e a

ir i

n

le

or 

o

utl

et

 

x

 

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k f

ilter

s, filte

gri

ll

s/

re

gi

st

er

s,

 d

u

ct 

sy

stem

, and 

fur

nace a

ir 

inle

t/outle

t for 

bl

oc

ka

ge

s.

 

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Fur

nace 

fa

ils to opera

te. 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

b

5

 err

o

r c

o

de. 

x

 

Com

fortNet™ therm

os

ta

t “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

b

5

 

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

fai

ls to sta

rt 10 

conse

cutive tim

es. 

MTR LCKD 

ROTOR 

b5 

x

 

O

b

st

ru

ct

io

n in 

ci

rc

u

la

tor bl

ow

er 

h

ous

ing

x

 

Sei

zed

 ci

rcu

lato

r blower 

m

o

to

b

earin

gs

x

 

Fail

ed

 ci

rcul

ato

b

lower 

m

o

to

r. 

x

 

Ch

eck

 ci

rcu

lato

r blower fo

ob

st

ru

ct

io

n

s.  Rem

ove an

repa

ir

/re

pla

ce w

h

ee

l/

m

otor if 

nece

ss

ary

x

 

Ch

eck

 ci

rcu

lato

r blower 

m

o

to

sha

ft r

o

ta

ti

on a

n

d m

o

tor.

  

Replace 

m

o

tor if nec

ess

ary

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir 

x

 

Replace m

o

tor w

ith c

o

rrec

replacem

ent part. 

x

 

Replace w

h

ee

l with c

o

rrec

replacem

ent part. 

x

 

Fur

nace 

fa

ils to opera

te. 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

b

6

 err

o

r c

o

de. 

x

 

Com

fortNet™ therm

os

ta

t “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

b

6

 

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

shut

d

o

w

n

 for ov

er 

or 

u

n

d

er vo

lt

ag

co

nd

itio

n

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

sh

u

ts dow

d

u

e to ov

er 

te

m

p

eratu

re co

ndi

ti

on

 on

 

pow

er m

o

d

u

le. 

MOTOR 

VOLTS 

b6 

x

 

High AC line 

vo

lta

ge

 to f

u

rn

ace. 

x

 

Low AC line volta

ge 

to f

u

rn

ace. 

x

 

High am

bient tem

per

atures. 

x

 

Chec

k power 

to f

u

rn

ace.  Verify

 

li

n

v

o

lt

age to

 fu

rn

ace i

s with

in

 

the r

ange 

specifie

d on the 

fur

nace r

ating 

pla

te. 

x

 

See 

"P

rodu

ct

 Des

cr

ipt

ion"

 and 

"L

oc

at

ion R

equ

ir

em

en

ts

 &

 

Con

si

dera

tio

ns"

 f

o

r f

u

rnace 

in

st

all

at

ion

 requi

rem

en

ts

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

x

 

Fur

nace 

fa

ils to opera

te. 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

b

7

 err

o

r c

o

de. 

x

 

Com

fortNet™ therm

os

ta

t “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

b

7

 

x

 

Circ

ul

at

or bl

ow

er 

m

o

tor 

d

o

es

 n

o

t have enou

gh 

inf

orm

ation to opera

te

 

pro

pe

rly

.  

x

 

Mo

tor 

fa

il

s to st

art 4

0

 

conse

cutive tim

es. 

MOTOR 

PARAMS

 

b7 

x

 

E

rror 

w

ith in

te

gra

te

d co

ntr

o

m

odule.

 

x

 

M

o

to

h

as

 a

 lo

ck

ed

 ro

to

co

nd

it

ion.

 

x

 

Ch

eck

 int

eg

rated

 cont

rol

 m

o

d

u

le

.  

Veri

fy

 co

nt

rol

 is

 popu

la

te

d

 wit

h

 

corre

ct 

share

d da

ta 

se

t.  See da

ta 

erro

rs

 ab

ov

e fo

d

etail

s.

 

x

 

Ch

eck

 fo

r lo

ck

ed

 rotor con

di

tio

n

 

(see er

ror c

o

de a

b

ove

 for 

d

etail

s). 

x

 

T

u

rn 

pow

er O

FF pr

io

r to 

repa

ir. 

x

 

Replace with correc

replacem

ent part(s). 

x

 

Use m

em

o

ry

 card for

 the 

spe

cif

ic m

odel.

 

x

 

Fur

nace 

opera

tes a

t r

educe

d pe

rform

ance 

or oper

ate

s on 

low stag

e when 

high sta

g

e is 

expec

ted. 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

b

9

 err

o

r c

o

de. 

b

9

 

x

 

Ai

rflo

w is

 lo

wer th

an 

dem

ande

d.

 

LOW

 I

D

 

AIRFLO

W

 

b9 

x

 

Bl

ocked

 fi

lt

ers

x

 

Restrictive duc

twor

k.

 

x

 

Un

d

ersi

ze

d

 du

ct

wo

rk. 

x

 

Chec

k f

il

ter

s for 

b

loc

ka

ge.  

Clea

n fi

lt

er

s or rem

ove 

ob

st

ru

ct

io

n. 

x

 

Chec

k d

u

ct

w

o

rk f

o

r b

loc

ka

ge.  

Rem

ove ob

st

ru

ct

io

n. 

 V

erify

 all 

regis

ter

s are f

u

lly

 ope

n. 

x

 

V

erify

 duc

tw

or

k i

s ap

pro

pr

ia

te

ly

 

siz

ed f

o

sy

stem

 Resize

/re

pla

ce 

ductw

ork if 

nece

ss

ar

y

x

 

T

u

rn 

pow

er

 O

FF pr

io

r to 

repa

ir. 

 

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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