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13

E

E

E

E

E

X

X

X

X

X T E R I O R

T E R I O R

T E R I O R

T E R I O R

T E R I O R

     

M A S

M A S

M A S

M A S

M A SO N R

O N R

O N R

O N R

O N RY

Y

Y

Y

Y

  C

  C

  C

  C

  C

H I M N E

H I M N E

H I M N E

H I M N E

H I M N EY

Y

Y

Y

Y S

S

S

S

S

 - C

 - C

 - C

 - C

 - C

A

A

A

A

AT E G O R

T E G O R

T E G O R

T E G O R

T E G O RY

Y

Y

Y

Y

 I F

 I F

 I F

 I F

 I F

U R N A

U R N A

U R N A

U R N A

U R N AC E S

C E S

C E S

C E S

C E S

  O

  O

  O

  O

  O

N L

N L

N L

N L

N LY

Y

Y

Y

Y

used as a vent for the gas appliances. However, the installer must
keep in mind the following factors which may render the tile liner
unsuitable for use as a vent:

Extremely cold weather

Long vent connectors

Masonry chimneys with no air gap between the liner and
the bricks. (In practice, this can be difficult to detect.)

Exterior chimneys (The tables in  National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA
B149.2 - latest editions and amendments assume interior
chimneys.)

If, in the judgment of the local gas utility, installer, and/or local
codes; one or more of the above factors is likely to present a prob-
lem, the chimney must be relined (Fix 4).

F

FF

F

F

IX

IX

IX

IX

IX

 1 - L

 1 - L

 1 - L

 1 - L

 1 - L

INER

INER

INER

INER

INER

 T

 T

 T

 T

 T

ERMINATION

ERMINATION

ERMINATION

ERMINATION

ERMINATION

Any cap or roof assembly used with a liner must be approved by the
liner manufacturer for such use. The liner and cap/roof assembly
must then terminate above the roof in accordance with the
manufacturer’s instructions.

In some cases, a shorter extension above the roof may be possible
with a liner than would be required with a masonry chimney.

For further information on relining, see Fix 4.

F

FF

F

F

IX

IX

IX

IX

IX

 2 -C

 2 -C

 2 -C

 2 -C

 2 -C

HANGE

HANGE

HANGE

HANGE

HANGE

 V

 V

 V

 V

 V

ENTING

ENTING

ENTING

ENTING

ENTING

 A

 A

 A

 A

 A

RRANGEMENTS

RRANGEMENTS

RRANGEMENTS

RRANGEMENTS

RRANGEMENTS

If the masonry chimney has more than one channel, it may be
possible to vent the gas appliances into one channel and vent the
solid or liquid fuel appliance(s) into another channel(s). Do not vent
an 80+ Furnace inside of a metal liner with other appliances vented
outside the liner.

Alternatively, the homeowner may agree to discontinue use of the
fireplace (solid fuel appliance). If so, the tile liner must be cleaned
to remove creosote buildup. The fireplace opening must then be
permanently sealed.

If oil-fired appliance(s) are being replaced by gas-fired appliance(s),
the tile liner must first be cleaned to remove the fuel oil residue.

If none of the above options is practical, the furnace may need to be
vented vertically with a B Vent.

Under some conditions, a 90%+ furnace could be installed rather
than an 80% furnace. The 90%+ furnace can be vented horizontally
or vertically through PVC pipe.

F

FF

F

F

IX

IX

IX

IX

IX

 3 - R

 3 - R

 3 - R

 3 - R

 3 - R

EBUILD

EBUILD

EBUILD

EBUILD

EBUILD

     

THE

THE

THE

THE

THE

 C

 C

 C

 C

 C

ROWN

ROWN

ROWN

ROWN

ROWN

If the chimney crown is damaged, a qualified mason must repair it
in accordance with nationally recognized building codes or stan-
dards. One such standard which may be referenced is the Standard
for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances,
ANSI/NFPA 211.

Next, use a flashlight and small mirror to sight up the liner. B vent
must be supported so as to not come into direct contact with the
chimney walls or tile liner. If it is not, it can probably be rehung so as
to be acceptable. A thimble or fire stop may be helpful here.

Flexible liners should be hung straight or nearly straight. If it is spi-
raled in the chimney and in good condition, it should be rehung. To
do this, break the top seal; pull up and cut off the excess liner
length, and refit the top seal. Use caution when doing this, as the
cut edges of flexible liners may be sharp.

The surfaces of the liner must be physically sound. If gaps or holes
are present, the metal liner must be removed and replaced (Fix 4).
Finally, confirm that the metal liner is the correct size for the appli-
ances to be installed. Use the GAMA tables and rules.

If a metal liner is not present, a clay tile liner must be present, or the
chimney must be lined (Fix 4).

Use a flashlight and small mirror at the cleanout or vent connector
to inspect the clay tile liner. If any of the following problems are
present:

Tile sections misaligned

Tile sections missing

Gaps between tile sections

Signs of condensate drainage at the cleanout or vent
connectors

Mortar protruding from between tile sections

Use of sewer pipe or drainage pipe rather than an approved
fire clay tile reline the chimney (Fix 4).

Next, measure the size of the liner. It may be possible to do this
from the cleanout. The liner must be at least as large as the mini-
mum size established by the tables in National Fuel Gas Code NFPA
54/ANSI Z223.1 - latest edition and in the National Standard of
Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions
and amendments. If the liner is too small or too large, then the
chimney must be relined (Fix 4).

C

C

C

C

C

HECK

HECK

HECK

HECK

HECK

 6 - D

 6 - D

 6 - D

 6 - D

 6 - D

ILUTION

ILUTION

ILUTION

ILUTION

ILUTION

 A

 A

 A

 A

 A

IR

IR

IR

IR

IR

.....

If gas-fired appliances are to be vented into a clay tile liner, a source
of dilution air is required.

Dilution air cannot be obtained through:

Induced draft appliances

Natural draft appliances with vent dampers

Sufficient dilution air can ordinarily be obtained through the draft
hood of a natural draft appliance only if the appliance’s vent con-
nector does not include a vent damper.  If dilution air will not be
available, the chimney must be relined (Fix 4).

C

C

C

C

C

HECK

HECK

HECK

HECK

HECK

 7 - C

 7 - C

 7 - C

 7 - C

 7 - C

OMPLETE

OMPLETE

OMPLETE

OMPLETE

OMPLETE

     

THE

THE

THE

THE

THE

 I

 I

 I

 I

 I

NSTALLATION

NSTALLATION

NSTALLATION

NSTALLATION

NSTALLATION

.....

If Checks 1 through 6 have been satisfactory, and the liner is an
acceptable size as determined by the tables in  National Fuel Gas
Code NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest
editions and amendments, then the clay tile liner can probably be

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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