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37

T

T

T

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R O U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O OT I N G

T I N G

T I N G

T I N G

T I N G

  C

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H A R

H A R

H A R

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Therm

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a

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ly

 

Sym

ptom

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m

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on (Le

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ac

& Com

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erm

o

stat

)

 

D

ia

g

no

st

ic

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LED Codes

 

Fault De

scr

ipt

ion

 

Messa

ge 

Code 

P

o

ss

ib

le C

a

u

se

s

 

Correct

ive Action

s

 

No

tes

 & Ca

utio

ns

 

x

 

Fur

nace 

fa

ils to opera

te 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 n

o

 s

ign

al

x

 

Com

fortNet™ therm

o

st

at

 “

C

all for 

Service” ic

on illum

inate

d

 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge 

N

one 

x

 

No 115 

powe

r to fur

n

ace 

o

r no

 24

 v

o

lt

 po

wer to

 

in

te

gra

te

d co

n

tro

m

odule 

x

 

Blow

n f

u

se 

or c

irc

ui

brea

ker 

x

 

In

te

g

ra

ted

 con

trol

 

m

odule has 

an

 in

ter

n

al 

fau

lt 

INTERNAL 

FAULT 

EE 

x

 

Manu

al

 di

sconn

ect

 swi

tc

h

 OFF, 

d

o

o

r s

w

it

ch

 op

en

 o

r 24

 vo

lt

 wi

re 

im

p

ro

p

erl

y

 co

nn

ect

ed o

r lo

os

x

 

Blow

n f

u

se 

or c

irc

ui

brea

ker 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le 

has 

an 

in

ter

n

al

 fa

ul

x

 

A

ss

u

re 

1

1

5

 a

nd 24 v

o

lt pow

er t

o

 

fur

nace a

n

d integr

ate

d control 

m

o

dule.

 

x

 

Ch

eck

 int

eg

rated

 cont

rol

 m

o

d

u

le

 

fuse (3A).  Re

place if

 nece

ssary

x

 

Ch

eck

 fo

r pos

si

b

le

 s

h

o

rts

 in

 1

1

5

 

and

 24

 vo

lt

 ci

rcu

its

.  Rep

ai

r as

 

nece

ss

ary

x

 

Replace 

ba

d integr

ate

d

 control 

m

o

dule.

 

x

 

T

u

rn 

pow

er

 O

F

F pr

io

r to 

repa

ir. 

x

 

Replace inte

gra

te

d

 contr

o

m

odule f

u

se

 w

it

h

 3A

 

au

to

m

o

ti

v

e f

u

se. 

x

 

Read prec

autions in 

“E

lectros

tatic Disc

ha

rge” 

sec

ti

o

n

 of m

anua

l.

 

x

 

Replace inte

gra

te

d

 contr

o

m

odule w

ith 

cur

ren

replacem

ent parts. 

x

 

L

E

D

 dis

p

lay

 in

di

cat

es 

OP

 

OP

 

x

 

Norm

al opera

tion 

N

one N

one 

x

 

Norm

al opera

tion 

x

 

N

one 

x

 

Norm

al opera

tion 

x

 

Fur

nace 

fa

ils to opera

te 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

E0E0

 

err

o

r code.  

x

 

Com

fortNet™ therm

o

st

at

 “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

E0

 

x

 

Fur

nace lockout due 

to 

an e

x

ce

ss

ive num

ber of 

igni

ti

on

 “

ret

ri

es

” (3

 to

ta

l)

 

LOCKOUT E0

 

x

 

Failur

e to es

ta

blish f

la

m

e.  Cause 

m

ay

 be 

no gas to b

u

rn

er

s,

 fro

n

co

ver p

res

su

re sw

it

ch

 st

uc

k o

p

en

b

ad

 ig

ni

ter or ig

ni

ter 

al

ign

m

en

t,

 

im

proper or

ifi

ces, or 

co

at

ed

/ox

id

ized

 o

r i

m

p

rop

erl

y

 

conne

cte

d f

lam

e sens

o

r. 

x

 

Los

s of f

lam

e after es

tablis

hm

ent.  

Cau

se m

ay

 be inte

rru

pte

gas 

su

p

p

ly

, lazy

 burne

r fl

am

es 

(im

prope

r ga

s pr

es

su

re

 or 

rest

ricti

on

 in

 fl

ue and/

o

co

m

b

u

st

ion

 ai

p

ipi

ng

), front

 

co

ver p

res

su

re sw

it

ch

 ope

n

in

g

, or 

im

proper 

in

d

u

ce

d d

ra

ft b

low

er

 

perf

orm

ance. 

x

 

Locate and c

o

rre

ct 

ga

in

terr

u

p

ti

on.

 

x

 

Chec

k fr

on

t c

o

v

er pr

es

su

re 

sw

it

ch

 op

erat

ion

 (hose, wi

rin

g

co

n

tac

o

p

er

at

io

n)

.  C

o

rr

ect

 if

 

nece

ss

ary

x

 

Replace 

or rea

lign igniter. 

x

 

Chec

k f

lam

e sense 

signal.  Sa

nd 

se

nso

r i

co

at

ed

 an

d/or o

xid

iz

ed

x

 

Chec

k f

lue 

p

ip

in

g

 f

o

r bl

oc

ka

ge,

 

p

rop

er l

eng

th

, elbo

ws, an

d

 

term

inat

ion. 

x

 

Veri

fy

 p

rop

er ind

u

ced

 d

raft

 

bl

ow

er perf

o

rm

ance. 

x

 

T

u

rn 

pow

er

 O

F

F pr

io

r to 

repa

ir. 

x

 

Ig

nit

er is

 fragi

le

h

and

le

 

with care. 

x

 

Sand flam

e sensor with 

em

ery cloth. 

x

 

See “

V

ent/Flue P

ipe

” 

se

ct

ion

 fo

r p

ipi

ng

 d

etai

ls

x

 

Fur

nace 

fa

ils to opera

te. 

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

E1E1

 err

o

code. 

x

 

Com

fortNet™ therm

o

st

at

 “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

E1 

x

 

Lo

w s

tag

p

res

su

re

 

sw

it

ch

 ci

rc

ui

is

 clo

se

d

 a

sta

rt 

of heating cy

cle.

 

P

S1 

CLOSED 

E1

 

x

 

Lo

st

ag

e p

res

su

re

 swi

tc

h

 

con

tacts

 st

ickin

g

x

 

Sh

orts

 in

 pressu

re s

w

it

ch

 ci

rcu

it

 

w

iri

ng. 

x

 

Replace low sta

g

e pr

ess

ure 

sw

it

ch.

 

x

 

Repa

ir s

h

or

t i

n

 w

ir

in

g

x

 

T

u

rn 

pow

er

 O

F

F pr

io

r to 

repa

ir. 

x

 

Replace pre

ssure switch 

with cor

rec

t re

pla

cem

ent 

par

t. 

x

 

In

du

ced

 d

raft

 blo

w

er ru

ns

 co

nti

nuo

usl

y

 

wi

th

 no

 furth

er fu

rn

ace op

erat

ion

x

 

Int

egr

ate

d c

o

ntr

o

l m

o

du

le L

E

D

 di

sp

lay

 

p

rovi

des

 

E2E2

 err

o

code. 

x

 

Com

fortNet™ therm

o

st

at

 “

C

all for 

Service” ic

on illum

inate

d. 

x

 

Com

fortNet™ therm

os

ta

t scr

o

lls “

C

heck 

Fur

nace” m

essa

ge. 

E2

 

x

 

Lo

w s

tag

p

res

su

re

 

sw

it

ch 

ci

rc

u

it is no

close

d. 

 

PS

1

 OPEN 

E2

 

x

 

Pres

su

re sw

it

ch

 h

o

se 

bl

oc

ke

pi

nc

he

d,

 or c

o

nne

cte

d im

pro

p

erly

x

 

Bl

ocked

 fl

ue and/

o

in

le

t ai

r pip

e, 

bl

oc

ke

d dr

ai

n sy

stem

 or w

ea

k

 

in

d

u

ce

d dr

aft 

bl

ow

er.

 

x

 

Inc

o

rrec

t pre

ssure switc

set point 

or m

alfunc

tio

n

in

g

 sw

itc

conta

cts. 

x

 

Loose or im

properly

 conne

cte

d

 

w

iri

ng. 

x

 

In

sp

ect

 p

res

su

re s

w

itch

 hos

e. 

 

Repa

ir

/re

pla

ce if 

nec

essa

ry

x

 

Ins

p

ec

t f

lu

e an

d

/or 

in

let a

ir 

p

ipi

ng

 fo

r bl

ockag

e, 

p

rop

er 

len

g

th,

 e

lbow

s,

 an

d te

rm

inat

ion.

 

x

 

Chec

k

 drain 

sy

stem

.  Corre

ct 

as

 

nece

ss

ary

x

 

Chec

k i

n

du

ce

d dra

ft 

bl

ow

er 

perf

orm

ance. Corr

ect as 

nece

ss

ary

x

 

Co

rrect

 p

res

su

re s

w

itch

 set

 p

o

in

or c

o

n

tac

t m

o

tio

n.

 

x

 

Tighte

n

 or c

o

rrec

t wiring 

co

nne

ct

io

n.

 

x

 

T

u

rn 

pow

er

 O

F

F pr

io

r to 

repa

ir. 

x

 

Replace pre

ssure switch 

with cor

rec

t re

pla

cem

ent 

par

t. 

x

 

Replace induce

draf

blower with 

corr

ec

replacem

ent part. 

 

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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