background image

6

L

L

L

L

L

O C

O C

O C

O C

O CA

A

A

A

AT I O N

T I O N

T I O N

T I O N

T I O N

  R

  R

  R

  R

  R

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N TS

S

S

S

S

     

A N D

A N D

A N D

A N D

A N D

  C

  C

  C

  C

  C

O N S I D E R

O N S I D E R

O N S I D E R

O N S I D E R

O N S I D E RA

A

A

A

AT I O N S

T I O N S

T I O N S

T I O N S

T I O N S

This furnace may be used as a construction site heater ONL

ONL

ONL

ONL

ONLY

Y

Y

Y

Y     if the

following conditions are met:

The vent system is permanently installed per these
installation instructions.

A room thermostat is used to control the furnace. Fixed
jumpers that provide continuous heating CANNOT be
used.

Return air ducts are provided and sealed to the furnace.

A return air temperature range between 60ºF (16ºC) and
80ºF (27ºC) is maintained.

Air filters are installed in the system and maintained during
construction, replaced as appropriate during construction,
and upon completion of construction are replaced.

The input rate and temperature rise are set per the furnace
rating plate.

100% outside air is provided for combustion air
requirements during construction. Temporary ducting can
be used.
NOTE:

NOTE:

NOTE:

NOTE:

NOTE: Do not connect the temporary duct directly to the
furnace. The duct must be sized according to the
instructions under 

Combustion and Ventilation Air

Requirements, Section 5.3.3.

The furnace heat exchanger, components, duct system,
air filters and evaporator coils are thoroughly cleaned
following final construction clean up.

All furnace operating conditions (including ignition, input
rate, temperature rise and venting) are verified according
to these installation instructions.

NO

NO

NO

NO

NOTE: 

TE: 

TE: 

TE: 

TE: The Commonwealth of Massachusetts requires that the

following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber or
gas fitter.

A T-handle gas cock must be used.

If the unit is to be installed in an attic, the passageway to
and the service area around the unit must have flooring.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

,

 

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

,

 

TRAILER

,

 

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

T

T

T

T

To ensur

o ensur

o ensur

o ensur

o ensure pr

e pr

e pr

e pr

e proper fur

oper fur

oper fur

oper fur

oper furnac

nac

nac

nac

nace oper

e oper

e oper

e oper

e opera

aa

a

ation, install

tion, install

tion, install

tion, install

tion, install, oper

, oper

, oper

, oper

, opera

aa

a

attttte and main-

e and main-

e and main-

e and main-

e and main-

tain the furnace in accordance with these installation and op-

tain the furnace in accordance with these installation and op-

tain the furnace in accordance with these installation and op-

tain the furnace in accordance with these installation and op-

tain the furnace in accordance with these installation and op-
eration instructions, all local building codes and ordinances.

eration instructions, all local building codes and ordinances.

eration instructions, all local building codes and ordinances.

eration instructions, all local building codes and ordinances.

eration instructions, all local building codes and ordinances.  In
their absence, follow the latest edition of the National Fuel Gas
Code (NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation
Codes, local plumbing or waste water codes, and other applicable
codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can
be obtained from any of the following:

American National Standards Institute

American National Standards Institute

American National Standards Institute

American National Standards Institute

American National Standards Institute

1430 Broadway

Product limited warranty certificates can be viewed at
www.goodmanmfg.com or www.amana-hac.com. Each product
overview page contains a Product Warranty link; by clicking on it
you will be able to view the limited warranty coverage for that
specific product. To view warranty registration information, click on
the Product Warranty text on the left navigation panel on the home
page of each website. The Online Product Registration pages are
located in this same section.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

,

 

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

,

 

TRAILER

,

 

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

P

P

P

P

P

R O D U C T

R O D U C T

R O D U C T

R O D U C T

R O D U C T

  D

  D

  D

  D

  D

ESCRIPTION

ESCRIPTION

ESCRIPTION

ESCRIPTION

ESCRIPTION

F

FF

F

F

EATURES

EATURES

EATURES

EATURES

EATURES

This furnace is a part of the ComfortNet™ family of products. The
CTK01 ComfortNet thermostat kit allows this furnace to be installed
as part of a digitally communicating system. The ComfortNet sys-
tem provides automatic airflow configuration, enhanced setup fea-
tures, and enhanced diagnostics. It also reduces the number of
thermostat wires to a maximum of four. It may be also installed as
part of a “legacy” system using a standard 24 VAC thermostat.

This product may also be installed with the ComfortNet thermostat
and a non-ComfortNet compatible single stage air conditioning
unit. However, this reduces the benefits of the ComfortNet system
as the enhancements will only apply to the furnace.

P

P

P

P

P

R

R

R

R

R O D U C T

O D U C T

O D U C T

O D U C T

O D U C T

  A

  A

  A

  A

  A

P P L I C

P P L I C

P P L I C

P P L I C

P P L I CA

A

A

A

AT I O N

T I O N

T I O N

T I O N

T I O N

This furnace is primarily designed for residential home-heating ap-
plications.  It is NOT designed or certified for use in mobile homes,
trailers or recreational vehicles.  Neither is it designed or certified
for outdoor applications.  The furnace must 

must 

must 

must 

must be installed indoors

(i.e., attic space, crawl space, or garage area provided the garage
area is enclosed with an operating door).

This furnace can be used in the following non-industrial commer-
cial applications:

Schools, Office buildings, Churches, Retail stores,

Schools, Office buildings, Churches, Retail stores,

Schools, Office buildings, Churches, Retail stores,

Schools, Office buildings, Churches, Retail stores,

Schools, Office buildings, Churches, Retail stores,

Nursing homes, Hotels/motels, Common or office areas

Nursing homes, Hotels/motels, Common or office areas

Nursing homes, Hotels/motels, Common or office areas

Nursing homes, Hotels/motels, Common or office areas

Nursing homes, Hotels/motels, Common or office areas

In such applications , the furnace must be installed with the follow-
ing stipulations:

It must be installed per the installation instructions provided
and per local and national codes.

It must be installed indoors in a building constructed on
site.

It must be part of a ducted system and not used in a free
air delivery application.

It must not be used as a “make-up” air unit.

All other warranty exclusions and restrictions apply.

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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