background image

10

E

E

E

E

E

X

X

X

X

X T E R I O R

T E R I O R

T E R I O R

T E R I O R

T E R I O R

     

M A S

M A S

M A S

M A S

M A SO N R

O N R

O N R

O N R

O N RY

Y

Y

Y

Y

  C

  C

  C

  C

  C

H I M N E

H I M N E

H I M N E

H I M N E

H I M N EY

Y

Y

Y

Y S

S

S

S

S

 - C

 - C

 - C

 - C

 - C

A

A

A

A

AT E G O R

T E G O R

T E G O R

T E G O R

T E G O RY

Y

Y

Y

Y

 I F

 I F

 I F

 I F

 I F

U R N A

U R N A

U R N A

U R N A

U R N AC E S

C E S

C E S

C E S

C E S

  O

  O

  O

  O

  O

N L

N L

N L

N L

N LY

Y

Y

Y

Y

CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions and amend-
ments.

NO

NO

NO

NO

NOTE:

TE:

TE:

TE:

TE: The vertical height of the Category I venting system must be

at least as great as the horizontal length of the venting system.

T

O

 

PREVENT

 

POSSIBLE

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ASPHYXIATION

,

 

COMMON

 

VENTING

 

WITH

 

OTHER

 

MANUFACTURER

S

 

INDUCED

 

DRAFT

 

APPLIANCES

 

IS

 

NOT

 

ALLOWED

.

WARNING

The minimum vent diameter for the Category I venting system is as
shown:

UPFLOW COUNTERFLOW

70

4 inch

4 inch

90

4 inch

4 inch

115

5 inch

4 inch

MINIMUM VENT

MODEL

Under some conditions, larger vents than those shown above may
be required or allowed.  

When an existing furnace is removed from a

venting system serving other appliances

, the venting system may be

too large to properly vent the remaining attached appliances.

Upflow or Horizontal units 

Upflow or Horizontal units 

Upflow or Horizontal units 

Upflow or Horizontal units 

Upflow or Horizontal units 

are shipped with the induced draft

blower discharging from the top of the furnace.  (“Top” is as viewed
for an upflow installation.)  The induced draft blower can be rotated
90 degrees for Category I venting.  For horizontal installations, a
four inch single wall pipe can be used to extend the induced draft
blower outlet 1/2” beyond the furnace cabinet. THIS PR

THIS PR

THIS PR

THIS PR

THIS PRODUC

ODUC

ODUC

ODUC

ODUCT IS

T IS

T IS

T IS

T IS

NO

NO

NO

NO

NOT DESIGNED FOR C

T DESIGNED FOR C

T DESIGNED FOR C

T DESIGNED FOR C

T DESIGNED FOR COUNTER

OUNTER

OUNTER

OUNTER

OUNTERCL

CL

CL

CL

CLOCK

OCK

OCK

OCK

OCKWISE INDUCED DR

WISE INDUCED DR

WISE INDUCED DR

WISE INDUCED DR

WISE INDUCED DRAFT

AFT

AFT

AFT

AFT

BL

BL

BL

BL

BLOWER R

OWER R

OWER R

OWER R

OWER RO

O

O

O

OT

T

T

T

TA

A

A

A

ATION.

TION.

TION.

TION.

TION.

Vent the furnace in accordance with the National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest edition.  In Canada, vent the furnace
in accordance with the National Standard of Canada, CAN/CSA
B149.1 and CAN/CSA B149.2  - latest editions and amendments.

Venting

Venting

Venting

Venting

Venting

THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY
VENTED.

To rotate the induced draft blower clockwise, you will need to pur-
chase one (0270F01119) chimney transition bottom kit.

1. Disconnect electrical power from the furnace.
2. Disconnect the induced draft blower power leads, flue pipe,

and pressure switch tubing.

3. Remove the round cutout from the right side of the wrapper.
4. Remove and save the four screws that fasten the induced

draft blower to the flue collector box.

5. Remove and save the three screws that hold the chimney

assembly to the induced draft blower.

6. Remove and save the four screws that fasten the chimney

top to the chimney bottom.

7. Remove the chimney transition bottom from the transition

bottom kit.

8. Install the chimney top with the four screws retained from

step 6 onto the new chimney transition bottom from the
transition bottom kit.

9. Install chimney assembly with the three screws retained

from step 5 onto the induced draft blower.

10. Reinstall the induced draft blower rotating it 90 degrees

clockwise from the original upflow configuration using the
four screws retained in step 3. Ensure the gasket located
between the induced draft blower and the collector box is
rotated accordingly.

11. Reconnect the induced draft blower power leads. NOTE: If

the wires are not long enough, pull extra wire from the wire
bundle in the blower compartment.

12. Reconnect the flue pipe, and the pressure switch tubing.

Ensure that all wires and the pressure switch tubing is at
least one inch from the flue pipe, or any other hot surface.

13. Restore power to furnace.

Counterflow units 

Counterflow units 

Counterflow units 

Counterflow units 

Counterflow units 

are shipped with the induced draft blower dis-

charging from the top of the furnace. (“Top” as viewed for a coun-
terflow installation.)

Vent the furnace in accordance with the National Fuel Gas Code
NFPA54/ANSI Z223.1-latest edition. In Canada, vent the furnace in
accordance with the national standard of Canada, CAN/CSA B149.1
and CAN/CSA B149.2- latest editions and amendments.

N

EVER

 

ALLOW

 

THE

 

PRODUCTS

 

OF

 

COMBUSTION

,

 

INCLUDING

 

CARBON

 

MONOXIDE

,

 

TO

 

ENTER

 

THE

 

RETURN

 

DUCTWORK

 

OR

 

CIRCULATION

 

AIR

 

SUPPLY

.

WARNING

E

E

E

E

E

X

X

X

X

XTERIOR

TERIOR

TERIOR

TERIOR

TERIOR

 M

 M

 M

 M

 M

ASONR

ASONR

ASONR

ASONR

ASONRY

Y

Y

Y

Y

 C

 C

 C

 C

 C

HIMNE

HIMNE

HIMNE

HIMNE

HIMNEY

Y

Y

Y

YS

S

S

S

S

  (

  (

  (

  (

  (C

C

C

C

C

A

A

A

A

ATEGOR

TEGOR

TEGOR

TEGOR

TEGORY

Y

Y

Y

Y

 I F

 I F

 I F

 I F

 I F

URNA

URNA

URNA

URNA

URNACES

CES

CES

CES

CES

 O

 O

 O

 O

 O

NL

NL

NL

NL

NLY

Y

Y

Y

Y

)))))

An exterior masonry chimney is defined as a “Masonry” chimney
exposed to the outdoors on one or more sides below the roof line.”
The ability to use a clay lined masonry chimney depends on a pa-
rameter not associated with interior chimneys. This variable is the
geographic location of the installation. Researchers have discov-
ered that the winter design temperatures have a direct impact on
the suitability of this type of venting.  In most situations, the existing
masonry chimneys will require a properly sized metallic liner.

Summary of Contents for GDVC80703B

Page 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Page 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Page 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Page 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Page 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Page 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Page 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Page 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Page 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Page 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Page 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Page 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Page 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Page 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Page 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Page 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Page 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Page 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Page 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Page 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Page 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Page 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Page 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Page 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Page 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Page 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Page 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Page 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Page 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Page 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Page 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Page 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Page 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Page 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Page 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Page 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Page 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Page 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Page 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Page 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Page 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Page 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Page 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Page 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Page 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Page 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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