Goodman GCV9 Series Installation Instructions Manual Download Page 9

9

Most homes will require outside air be supplied to the furnace area
by means of ventilation grilles or ducts connecting directly to the
outdoors or spaces open to the outdoors such as attics or crawl
spaces.

The following information on air for combustion and ventilation is repro-
duced from the

 National Fuel Gas Code NFPA 54/ANSI Z223.1 Section

5.3.
5.3.1 General:

(a) The provisions of 5.3 apply to gas utilization equipment installed in

buildings and which require air for combustion, ventilation and di-
lution of flue gases from within the building. They do not apply to
(1) direct vent equipment which is constructed and installed so that
all air combustion is obtained from the outside atmosphere and all
flue gases are discharged to the outside atmosphere, or (2) enclosed
furnaces which incorporate an integral total enclosure and use only
outside air for combustion and dilution of flue gases.

(b) Equipment shall be installed in a location in which the facilities for

ventilation permit satisfactory combustion of gas, proper venting
and the maintenance of ambient temperature at safe limits under
normal conditions of use. Equipment shall be located so as not to
interfere with proper circulation of air. When normal infiltration
does not provide the necessary air, outside air shall be introduced.

(c) In addition to air needed for combustion, process air shall be pro-

vided as required for: cooling of equipment or material, controlling
dew point, heating, drying, oxidation or dilution, safety exhaust,
odor control, and air for compressors.

(d) In addition to air needed for combustion, air shall be supplied for

ventilation, including all air required for comfort and proper work-
ing conditions for personnel.

(e) While all forms of building construction cannot be covered in de-

tail, air for combustion, ventilation and dilution of flue gases for
gas utilization equipment vented by natural draft normally may be
obtained by application of one of the methods covered in 5.3.3 and
5.3.4.

(f) Air requirements for the operation of exhaust fans, kitchen ventila-

tion systems, clothes dryers, and fireplaces shall be considered in
determining the adequacy of a space to provide combustion air re-
quirements.

5.3.2 Equipment Located in Unconfined Spaces:

    In unconfined spaces (see definition below) in buildings, infiltration may

be adequate to provide air for combustion ventilation and dilution of
flue gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.), addi-
tional air may need to be provided using the methods described in 5.3.3-
b or 5.3.4.

Space, Unconfined.

    For purposes of this Code, a space whose volume is not less than 50

cubic feet per 1,000 BTU per hour of the aggregate input rating of all
appliances installed in that space. Rooms communicating directly with
the space in which the appliances are installed through openings not
furnished with doors, are considered a part of the unconfined space.

5.3.3 Equipment Located in Confined Spaces:

 (a) 

All Air from Inside the Building: 

The confined space shall be pro-

vided with two permanent openings communicating directly with
an additional room(s) of sufficient volume so that the combined
volume of all spaces meets the criteria for an unconfined space. The
total input of all gas utilization equipment installed in the combined
space shall be considered in making this determination. Each open-
ing shall have a minimum free area of 1 square inch per 1,000 BTU
per hour of the total input rating of all gas utilization equipment in
the confined space, but not less than 100 square inches. One open-
ing shall be within 12 inches of the top and one within 12 inches of
the bottom of the enclosure.

If resizing is required on any portion of the venting system, use the
appropriate table in Appendix G in the latest edition of the National
Fuel Gas Code ANSI Z223.1 and/or CSA B149 Installation Codes.

T

HERMOSTAT

 L

OCATION

The thermostst should be placed approximately five feet from the
floor on a vibration-free, inside wall in an area having good air circu-
lation. Do not install the thermostat where it may be influenced by
any of the following:

Drafts, or dead spots behind doors, in corners, or under
cabinets.

Hot or cold air from registers.

Radiant heat from the sun.

Light fixtures or other appliances.

Radiant heat from a fireplace.

Concealed hot or cold water pipes, or chimneys.

Unconditioned areas behind the thermostat, such as an
outside wall.

HOT

COLD

DRAFTS OR DEAD SPOTS

-BEHIND DOORS
  -IN CORNERS
    -UNDER CABINETS

Thermostat Influences

Consult the instructions packaged with the thermostat for mounting
instructions and further precautions.

V. COMBUSTION & VENTILATION AIR REQUIREMENTS

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR

IF THE FURNACE IS NOT PROVIDED WITH ENOUGH FRESH AIR FOR PROPER

COMBUSTION AND VENTILATION OF FLUE GASES.  MOST HOMES REQUIRE

OUTSIDE AIR BE SUPPLIED TO THE FURNACE AREA.

Improved construction and additional insulation in buildings have
reduced heat loss by reducing air infiltration and escape around
doors and windows.  These changes have helped in reducing heat-
ing/cooling costs but have created a problem supplying combustion
and ventilation air for gas fired and other fuel burning appliances.
Appliances that pull air out of the house (clothes dryers, exhaust
fans, fireplaces, etc.) increase the problem by starving appliances
for air.
House depressurization can cause back drafting or improper com-
bustion of gas-fired appliances, thereby exposing building occupants
to gas combustion products that could include carbon monoxide.
If this furnace is to be installed in the same space with other gas
appliances, such as a water heater, ensure there is an adequate
supply of combustion and ventilation air for the other appliances.
Refer to the latest edition of the National Fuel Gas Code NFPA 54/
ANSI Z223.1 (Section 5.3), or  CSA B149 Installation Codes (Sec-
tions 7.2, 7.3, or 7.4), or applicable provisions of the local building
codes for determining the combustion air requirements for the ap-
pliances.

Summary of Contents for GCV9 Series

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Page 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Page 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Page 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Page 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Page 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Page 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Page 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Page 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Page 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Page 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Page 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Page 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Page 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Page 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Page 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Page 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Page 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Page 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Page 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Page 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Page 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Page 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Page 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Page 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Page 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Page 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Page 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Page 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Page 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Page 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Page 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Page 36: ...36...

Page 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Page 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Page 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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