Goodman GCV9 Series Installation Instructions Manual Download Page 39

39

WIRING DIAGRAM

DE
HU

M

WARNING:DISCONNECT
PROPERLY POLARIZED
SERVICING. WIRING
TO UNIT MUST BE
AND GROUNDED.
POWER BEFORE

DISCONNECT POWER
MUST BE PROPERLY
BEFORE SERVICING.
WIRING TO UNIT
POLARIZED AND
GROUNDED.

TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH
OVERCURRENT PROTECTION DEVICE

115 VAC/ 1Ø /60 HZ

POWER SUPPLY WITH
PROTECTION DEVICE
OVERCURRENT

115kBTU MODELS
INDUCTOR COIL
70kBTU,90kBTU,
ONLY

DOOR

SWITCH

MANUAL RESET
AUXILIARY
LIMIT CONTROL

TWO-STAGE
INTEGRATED
CONTROL
MODULE

16 WIRE
ECM MTR
HARNESS

INDUCTOR COIL
70kBTU,90kBTU,
115kBTU MODELS
ONLY

BLOWER
COMPARTMENT
DOOR SWITCH
(OPEN WHEN
 DOOR OPEN)

1 FLASH   = SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED)

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE
    REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE
    RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONLY.

YL YELLOW

OR ORANGE

VT VIOLET

GN GREEN

BK BLACK

BR BROWN

WH WHITE

BU BLUE

GY GRAY

RD RED

COLOR CODES:

LOW VOLTAGE (24V)

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

NOTES:

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.

22314701  REV.00

40 VA
TRANS-
FORMER

STEADY ON = NORMAL OPERATION

2 FLASHES = LOW FIRE PRESSURE SWITCH STUCK CLOSED

3 FLASHES = LOW FIRE PRESSURE SWITCH STUCK OPEN

CONTINUOUS FLASHES = 115 VOLT AC POWER REVERSED

1

2

3

4

C

0

       INTERNAL TO

INTEGRATED CONTROL

JUNCTION

EQUIPMENT GND

115

VAC

24
VAC

 OVERCURRENT

PROT. DEVICE

TERMINAL

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.

TWO STAGE
GAS VALVE

PM

C

HI

HOT

SURFACE
IGNITER

INDUCED

DRAFT

BLOWER

GND

RD

FLAME
SENSOR

NO

C

WH

BK

BR

AUTO RESET PRIMARY

LIMIT CONTROL

GN

GY

HIGH FIRE

PRESS. SWITCH

LOW FIRE

PRESS.
SWITCH

4 FLASHES = THERMAL PROTECTIVE DEVICE OPEN

SWITCH (PRESS.)

SWITCH (TEMP.)

FIELD SPLICE

FIELD GND

NO

C

FRONT COVER

PRESSURE SWITCH

MANUAL RESET ROLLOUT

LIMIT CONTROLS 

(SINGLE CONTROL ON 45 kBTU)

PK PINK

PLUG CONNECTION

BURNER COMPARTMENT

BLOWER COMPARTMENT

VT

IGNITER

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

PK

YL

5 FLASHES = FLAME SENSED WITH GAS VALVE DE-ENERGIZED

6

7 FLASHES = LOW FLAME SENSE SIGNAL

7

8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING

8

1

2

1

2

3

NO

C

ID BLOWER
TWO-STAGE PRESSURE
SWITCH ASSEMBLY

OR

2 CIRCUIT
CONNECTOR

CIRCULATOR
BLOWER

5

 C

IRC
UI

T

CO
N

NNEC

T

OR

RD

GY

VT

BU

5

4

3

2

1

24 V THERMOSTAT  CONNECTIONS

12

11

10

7

8

9

6

5

4

1

2

3

NEUTRAL

HOT

24 V
3 A

CHA

S

S

IS GR

OU

ND

9

 CI
R

C

UI
T

 CO
N

N

E

C

T

O

R

WH

WH

RD

RD

BK

BU

OR

GY

GY

OR

PK

VT

FUSE

TR (9)

GND (10)

MVL(7)

PS2 (2)

PS1 (12)

HLO (11)

HL1 (6)

TH (5)

MANUAL RESET ROLLOUT
LIMIT CONTROL(S)

AUTO RESET
PRIMARY LIMIT
CONTROL

GAS
VALVE

GND

C

NO

C

NO

PM

HI

C

R

W2

Y

G

C

TO
MICRO

FUSE 3 A

INTEGRATED CONTROL MODULE

2

4

V T

H

E

R

M

O

ST
AT
 C

O

N

N

EC
T

IO

N

S

24 VAC

40 VA
TRANSFORMER

115 VAC

FLAME SENSOR

HUMIDIFIER

ID
BLWR

INDOOR

AIR

CIRCULATOR

BLWR

ELECTRONIC

AIR CLEANER

LINE-H

LINE-N

EAC-H

EAC-N

IGN-H

HUM-H

IND HI

XFMR-H

HOT SURFACE

IGNITER

HUM-N

IN

T

E

G

R

A

T

E

D

 CO

NT
R

O

L

 M

O

DUL

E

IN

T

E

G

R

A

T

E

D

 CO

NT
R

O

L

 M

O

DUL

E

GND

DISCONNECT

L

N

WARNING:

MANUAL RESET AUXILIARY LIMIT
CONTROLS

FRONT COVER
PRESSURE SWITCH

LOW FIRE
PRESSURE
SWITCH

FP (3)

IND LO

IGN-N

W1

MVH (1)

MVC (8)

C

HIGH FIRE
PRESSURE SWITCH

NO

9 FLASHES = HIGH FIRE PRESSURE SWITCH STUCK OPEN

9

BK

WH

IND-N

WH

GN

YL

GY

VT

3

4

5

6

2

1

OR

BR

OR

VT

DIAGNOSTIC
LED

HEAT OFF DELAY
DIP SWITCHES

T-STAT SELECTOR

BR

YL

VT

3

2

1

VT

LO

HE
A

T

HU

M

XF
M

R

LI

N

E

PA
R

K

CO

O

L

EA
C

HI

H

EAT

BK

Y

B/
C

G

R

W1

W2

TW

IN

/

YL

O

YL
O

BK

RD

WH

RD

WH

WH

RD

BK

WH

GN

GND

5

4
3
2

1

BK

YLO

GND

PK

GND

TO

L

N

BK

-1

DISCONNECT

WH-5

WH

BK

BK

JUNCTION BOX

JUN

C

TI

ON

 B
O

X

BU

PK

GY

24V HUM. 

2

4

V HU

M.

XFMR-N

24V HUM.

2

4

V

 HU

M

IDI
F

IE

R

BU

WH

PK

GN

GND

MANUAL RESET ROLLOUT

LIMIT CONTROLS 

(SINGLE CONTROL ON 45 kBTU)

BU

NO

C

Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.

WARNING

T

O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, DISCONNECT THE POWER BEFORE SERVICING.

Summary of Contents for GCV9 Series

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Page 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Page 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Page 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Page 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Page 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Page 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Page 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Page 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Page 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Page 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Page 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Page 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Page 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Page 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Page 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Page 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Page 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Page 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Page 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Page 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Page 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Page 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Page 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Page 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Page 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Page 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Page 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Page 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Page 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Page 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Page 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Page 36: ...36...

Page 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Page 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Page 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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