Goodman GCV9 Series Installation Instructions Manual Download Page 7

7

IV. LOCATION REQUIREMENTS  & CONSIDERATIONS

G

ENERAL

WARNING

T

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED

WHEN INSTALLING THE UNIT.

Follow the instructions listed below when selecting a furnace loca-
tion.  Refer also to the guidelines provided in 

Section V, Combus-

tion and Ventilation Air Requirements.

Centrally locate the furnace with respect to the proposed
or existing air distribution system.

Ensure the temperature of the return air entering the
furnace is between 55°F and 100°F when the furnace is
heating.

Provide provisions for venting combustion products
outdoors through a proper venting system.  Special
consideration should be given to vent/flue pipe routing and
combustion air intake pipe when applicable.  Refer to

Section IX, Vent/Flue Pipe and Combustion Air Pipe -
Termination Locations 

for appropriate termination locations

and to determine if the piping system from furnace to
termination can be accomplished within the guidelines
given.  

NOTE:

  The length of flue and/or combustion air

piping can be a limiting factor in the location of the furnace.

Locate the furnace so condensate flows downwards to  the
drain.  Do not locate the furnace or its condensate drainage
system in any area subject to below freezing temperatures
without proper freeze protection. Refer to

 Section X,

Condensate Drain Lines and Trap

 for further details.

Ensure adequate combustion air is available for the
furnace.  Improper or insufficient combustion air can expose
building occupants to gas combustion products that could
include carbon monoxide.  Refer to 

Section V, Combustion

and Ventilation Air Requirements.

Set the furnace on a level floor to enable proper condensate
drainage.  If the floor becomes wet or damp at times, place
the furnace above the floor on a concrete base sized
approximately 1-1/2" larger than the base of the furnace.
Refer to the 

Section VII, Horizontal Applications and

Considerations

 for leveling of horizontal furnaces.

Ensure upflow or horizontal furnaces are not installed
directly on carpeting, or any other combustible material.
The only combustible material allowed is wood.

A special accessory subbase must be used for upright
counterflow unit installations over any combustible material
(including wood).  Refer to subbase instructions for
installation details.  (NOTE: A subbase will not be required
if an air conditioning coil is located beneath the furnace
between the supply air opening and the combustible floor.

Exposure to contaminated combustion air will result in
safety and performance-related problems.  Do not install
the furnace where the combustion air is exposed to the
following substances:

chlorinated waxes or cleaners
chlorine-based swimming pool chemicals
water softening chemicals
deicing salts or chemicals
carbon tetrachloride
halogen type refrigerants
cleaning solutions (such as perchloroethylene)

NOTE:

 Do not connect the temporary duct directly to the

furnace. The duct must be sized according to the
instructions under 

Section V, Combustion and Ventilation

Air Requirements, Section 5.3.3.

The furnace heat exchanger, components, duct system,
air filters and evaporator coils are thoroughly cleaned
following final construction clean up.

All furnace operating conditions (including ignition, input
rate, temperature rise and venting) are verified according
to these installation instructions.

NOTE: 

The Commonwealth of Massachusetts requires that the

following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber or
gas fitter.

A T-handle gas cock must be used.

If the unit is to be installed in an attic, the passageway to
and the service area around the unit must have flooring.

To ensure proper installation and operation, thoroughly read this
manual for specifics pertaining to the installation and application of
this product.

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON

MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATION,

OR MAINTENANCE OF THIS PRODUCT.

WARNING

T

O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL

VEHICLE.

To ensure proper furnace operation, install, operate and maintain
the furnace in accordance with these installation and operation in-
structions, all local building codes and ordinances.  In their absence,
follow the latest edition of the National Fuel Gas Code
(NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes,
local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can
be obtained from any of the following:

American National Standards Institute
1430 Broadway
New York,  NY  10018

National Fire Protection Association
1 Batterymarch Park
Quincy, MA  02269

CSA International
8501 East Pleasant Valley
Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be ob-
tained from:

CSA International
178 Rexdale Boulevard
Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater than or
equal to the total heat loss of the area to be heated.  The total heat
loss should be calculated by an approved method or in accordance
with “ASHRAE Guide” or “Manual J-Load Calculations” published
by the Air Conditioning Contractors of America.

Summary of Contents for GCV9 Series

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Page 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Page 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Page 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Page 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Page 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Page 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Page 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Page 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Page 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Page 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Page 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Page 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Page 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Page 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Page 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Page 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Page 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Page 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Page 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Page 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Page 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Page 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Page 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Page 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Page 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Page 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Page 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Page 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Page 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Page 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Page 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Page 36: ...36...

Page 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Page 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Page 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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