Goodman GCV9 Series Installation Instructions Manual Download Page 20

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hose to Tube 1 with a green hose clamp.  Route other end
of Hose B to front left side panel grommet hole.

6. Insert short end of each Tube 2 through side panel grommet

holes.  Secure tubes to Hose A and Hose B with green hose
clamps.  Ensure hoses and tubes maintain a downward slope
for proper drainage and that they are not kinked or binding.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

A

LTERNATE

 V

ENT

/F

LUE

 D

RAIN

 H

OSE

 C

ONNECTIONS

Upright installations using the 

alternate

 vent/flue outlet will require

“right-side only” drain hoses to be connected as follows.  Refer to

Section IX, Vent/Flue Pipe and Combustion Air Pipe

 for details on

alternate vent/flue pipe connection.

1. Remove the rubber plug from the front cover right-side drain

port. Save for use in step 3.

2. Secure Hose A to front cover drain port with a red hose clamp.

Route hose to rear right side panel grommet hole.

3. Remove grommet from front right-side panel drain hole.  Seal

hole in grommet with large end of plug.  Reinstall grommet
and plug into side panel drain hole.

4. Cut 1/4 inch from the end of the drain port on the externally

mounted rubber elbow.  Discard cut portion.

5. Insert Tube 1 into rubber elbow drain port and secure with a

red hose clamp.  Angle tube outward toward front of furnace.

6. Cut 17 7/8 inches from the long end of Hose B and discard.
7. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose toward right side panel
grommet holes.

8. Insert short end of one Tube 2 through rear right side panel

grommet drain hole.  Secure tube to Hose A with a green
hose clamp.

9. Insert short end of remaining Tube 2 into Hose B from rubber

elbow and secure with green hose clamp.  Ensure hoses
and tubes maintain a downward slope for proper drainage
and are not kinked or binding.

RUBBER ELBOW

(EXTERNALLY

MOUNTED)

TUBE 1

GREEN HOSE

CLAMPS

(3 PLACES)

HOSE B

TUBE(S) 2

DRAIN TRAP

SIDE PANEL

GROMMET

HOLES

HOSE A

FRONT COVER

DRAIN PORT

RUBBER

ELBOW 

DRAIN PORT

RED HOSE

CLAMP

RED HOSE CLAMP

Upright “Alternate” Connections - Right Side Only

(Upflow Shown, Counterflow Similar)

For details concerning mounting of the drain trap, refer to the fol-
lowing section.

U

PRIGHT

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1. Insert drain tubes into drain trap and position the drain trap

against the side panel.  

NOTE:

  Drain tubes must reach the

bottom of the drain trap.

2. Secure drain trap to side panel at the mounting holes (dimples

or crosshairs on counterflow models) located below the
grommet drain holes.

3. Attach PVC drain line to drain trap outlet with either a 90°

elbow or coupling.

H

ORIZONTAL

 I

NSTALLATIONS

R

IGHT

 S

IDE

 D

OWN

Horizontal installations with the right side down require that the drain
hoses be connected to the right side front cover drain port and the
rubber elbow drain port.

NOTE:

  On counterflow models, relocation of the front cover pressure

switch hose is required.

Make connections as follows:

1. Remove the rubber plug from the coil front cover drain port.

Counterflow furnaces

Relocate the front cover pressure switch hose connection
from the left side pressure tap to the right (down) side tap.
The pressure switch hose must be connected to the down
side to guard against blocked drain conditions.   Cut hose to
appropriate length to minimize sagging.  Plug left (unused)
pressure tap with plug removed from right side.

2. Secure Hose A to front cover drain tap with a red hose clamp.

Route hose to rear right (down) side panel grommet holes.

3. Cut 1/4 inch from the end of the drain port on the rubber

elbow and discard.

4. Insert Tube 1 into rubber elbow drain port and secure with a

red hose clamp. Angle tube outward toward front of furnace.

5. Cut 17 3/4 inches from the long end of Hose B and discard.
6. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose to front right down
side panel grommet holes.

7. Cut 5 1/2 inches straight length from the long end of each

Tube 2.

HOSE A

HOSE B

SIDE PANEL

GROMMET

HOLES

GREEN

HOSE

CLAMP

(3 PLACES)

TUBE 1

RUBBER

ELBOW

RIGHT

SIDE

 PANEL

DRAIN TRAP

TUBES 2

RUBBER ELBOW

DRAIN PORT

FRONT COVER
DRAIN PORT

FRONT

COVER

PRESSURE 

TAP

RED HOSE

CLAMP

RED HOSE

CLAMP

Horizontal Connections - Right Side Down

(Upflow Shown, Counterflow Similar)

8. Insert approximately one inch of each Tube 2 through the

right down side panel grommet holes.  Secure tubes to Hose
A and Hose B using green hose clamps.  Ensure hoses and
tubes maintain a downward slope for proper drainage and
are not kinked or bound.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

L

EFT

 S

IDE

 D

OWN

Horizontal installations with the left side panel down will require drain
hoses to be connected to the left side front cover drain port and the
side drain port on the rubber elbow.

1. Remove the rubber plug from the coil front cover left (down)

side drain port.

2. Relocate the front cover pressure switch hose connection

from the right side (as shipped) pressure tap to the left (down)

Summary of Contents for GCV9 Series

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Page 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Page 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Page 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Page 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Page 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Page 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Page 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Page 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Page 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Page 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Page 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Page 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Page 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Page 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Page 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Page 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Page 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Page 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Page 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Page 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Page 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Page 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Page 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Page 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Page 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Page 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Page 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Page 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Page 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Page 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Page 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Page 36: ...36...

Page 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Page 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Page 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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