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5

5000

4500

4000

3500

3000

2500

2000

1500

1000

500

0      1      2      3      4       5      6      7      8       9

10

LEAK(S)
PRESENT

MINUTES

V

ACU

U

M

 

IN

 

MI

CR

O

N

S

CONDENSIBLES OR SMALL
LEAK PRESENT

NO LEAKS
NO CONDENSIBLES

E

LECTRICAL

 C

ONNECTIONS

HIGH

 

VOLTAGE!

D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

.

 

M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

.

 

F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRIC

 

SHOCK

.

 

W

IRING

 

MUST

 

CONFORM

 

WITH

 

NEC

 

OR

 

CEC

 

AND

 

ALL

 

LOCAL

 

CODES

.

 

U

NDERSIZED

 

WIRES

 

COULD

 

CAUSE

 

POOR

 

EQUIPMENT

 

PERFORMANCE

,

 

EQUIPMENT

 

DAMAGE

 

OR

 

FIRE

.

WARNING

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

FIRE

 

OR

 

EQUIPMENT

 

DAMAGE

,

 

USE

 

COPPER

 

CONDUCTORS

.

WARNING

U

NITS

 

WITH

 

RECIPROCATING

 

COMPRESSORS

 

AND

 

NON

BLEED

 

TXV’

S

 

REQUIRE

 

A

 

H

ARD

 

S

TART

 

K

IT

.

NOTICE

The condensing unit rating plate lists pertinent electrical data
necessary for proper electrical service and overcurrent protec-
tion.  Wires should be sized to limit voltage drop to 2% (max.)
from the main breaker or fuse panel to the condensing unit.
Consult the NEC, CEC, and all local codes to determine the
correct wire gauge and length.

Local codes often require a disconnect switch located near the
unit; do not install the switch on the unit.  Refer to the installa-
tion instructions supplied with the indoor furnace/air handler for
specific wiring connections and indoor unit configuration.  Like-
wise, consult the instructions packaged with the thermostat
for mounting and location information.

O

VERCURRENT

 P

ROTECTION

The following overcurrent protection devices are approved for
use.

Time delay fuses

HACR type circuit breakers

These devices have sufficient time delay to permit the motor-
compressor to start and accelerate its load.

H

IGH

 V

OLTAGE

 C

ONNECTIONS

Route power supply and ground wires through the high voltage
port and terminate in accordance with the wiring diagram pro-
vided inside the control panel cover.

L

OW

 V

OLTAGE

 C

ONNECTIONS

Condensing unit control wiring requires a nominal 24 VAC (+/-
6 VAC), 60 Hz, minimum 25 VA service from either the indoor
or outdoor transformer packaged with the optional CTK0* com-
municating thermostat kit.  Low voltage wiring for the condens-
ing units depends on the thermostat used.  The unit is de-
signed to work as part of a  fully communicating HVAC system
utilizing the ComfortNet™, CTK0* thermostat, ComfortNet com-
patible indoor unit, and up to four wires. The unit also has
legacy 24 VAC inputs to support non-communicating systems.
Route control wires through the low voltage port and terminate
in accordance with the wiring diagram provided inside the con-
trol panel cover.

HIGH
VOLTAGE
PORT

LOW
VOLTAGE
PORT

Voltage Ports

NOTE: 

If the condensing unit is wired in the communicating

mode together with the compatible communicating indoor unit
and thermostat, then the communicating thermostat is able to
search and identify the condensing unit when power is applied
to the system. Refer to the Installation Manual of the
communicating thermostat for more information.

Y2

Y2

OD UNIT

FURNACE OR

AIR HANDLER

Thermostat

Two-Stage Heating

with

Two-Stage Cooling

Y2

Two-Stage Non-Communicating Thermostat

Low Voltage Wire Connection (legacy mode)

Summary of Contents for CONDENSING UNITAIR CONDITIONING

Page 1: ...four and a minimum of two IMPORTANT SAFETY INSTRUCTIONS The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards It is the owner s and instal...

Page 2: ...pads or springs can be installed between the con densing unit legs or frame and the roof mounting assembly to reduce noise vibration SAFE REFRIGERANT HANDLING While these items will not cover every co...

Page 3: ...red Insulation must be installed in a manner which protects tubing from damage and contamination Where possible drain as much residual compressor oil from existing systems lines and traps pay close at...

Page 4: ...ITROGEN CYLINDER MUST INCLUDE A PRESSURE REGULATOR AND A PRESSURE RELIEF VALVE THE PRESSURE RELIEF VALVE MUST BE SET TO OPEN AT NO MORE THAN 150 PSIG WARNING Pressure test the system using dry nitroge...

Page 5: ...protection devices are approved for use Time delay fuses HACR type circuit breakers These devices have sufficient time delay to permit the motor compressor to start and accelerate its load HIGH VOLTA...

Page 6: ...charge has bled into the system open the liquid service valve The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks Make sure cap is clean and appl...

Page 7: ...and superheat are high adjust TXV valve to 7 to 9 F superheat then check subcooling d If subcooling is high and superheat is low adjust TXV valve to 7 to 9 F superheat and remove charge to lower the...

Page 8: ...another In a traditional system the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals It is a one way communication path in that the indoor and outdoor units typical...

Page 9: ...mostat CT Compatible Air Handler Furnace Modular Blower Integrated Control Module CT Compatible AC HP Integrated Control Module 1 2 R C System Wiring Using Four Wires TWO WIRE OUTDOOR FOUR WIRE INDOOR...

Page 10: ...displayed in the scrolling display area while the data is being retrieved The first sub menu is then displayed See tables below for listing of air conditioner submenus Touch the or _ to step through t...

Page 11: ...ecent AC HP fault For display only Fault 6 FAULT 6 Least recent AC HP fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faul...

Page 12: ...bmenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current air conditioner or heat pump operating mode CFM CFM Displays the airflow for the current operating mode STATUS...

Page 13: ...s dc Data 2 should be approximately 2 2 volts dc The voltage difference between data 1 and data 2 should be approximately 0 6 volts dc Verify that the bus TERM dipswitches are in the ON position 1 2 O...

Page 14: ...are securely twisted together prior to inserting into terminal block Verify installation type legacy traditional or communicating Check data 1 data 2 voltages Rapid Flashing Normal network traffic Co...

Page 15: ...rcuit Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Re...

Page 16: ...e indicated code 6 Flashes ON OFF OFF x Board miss operation INTERNAL FAULT EE x Compressor relay contacts welded x Replace control x Turn power OFF prior to repair x Replace with correct replacement...

Page 17: ...emory card x Error code will be cleared once data is loaded Applies only to fully communicating system using ComfortNet thermostat x Air conditioner heat pump fails to operate x Air conditioner heat p...

Page 18: ...indoor blower motor repair replace as needed x Check indoor thermostat setting x Turn power OFF prior to repair x Fault will clear after 30 consecutive normal cycles x Fault may be cleared by cycling...

Page 19: ...tdoor fan motor capacitor replace as needed x Turn power OFF prior to repair x Replace with correct replacement part s x Compressor and outdoor fan are off x Low pressure switch trip 3 times within sa...

Page 20: ...ompressor repair replace as needed x Check compressor wiring repair replace as needed x Turn power OFF prior to repair x Fault will clear after 1 normal cycle x Fault may be cleared by cycling 24VAC t...

Page 21: ...all x Open Run Circuit Lockout OPEN RUN LOCK 07 x Compressor run winding is open x Compressor not properly wired to control x Faulty compressor wiring x Check compressor repair replace as needed x Che...

Page 22: ...Check transformer replace if needed x Turn power OFF prior to repair x Fault will clear if secondary voltage rises above 21VAC x Replace with correct replacement part s x Compressor is off x Integrat...

Page 23: ...23 THISPAGELEFTINTENTIONALLYBLANK...

Page 24: ...rant Loss of refrigerant can cause poor operation and or severe equipment damage Do not use a condensing unit cover to protect the outdoor unit during the winter unless you first discuss it with your...

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