background image

2

I

NSTALLATION

 C

LEARANCES

Special consideration must be given to location of the con-
densing unit(s) in regard to structures, obstructions, other units,
and any/all other factors that may interfere with air circulation.
Where possible, the top of the unit should be completely unob-
structed; however, if vertical conditions require placement be-
neath an obstruction 

there should be a minimum of 60

inches between the top of the unit and the obstruction(s).

The specified dimensions meet requirements for air circulation
only. Consult all appropriate regulatory codes prior to deter-
mining final clearances.

Another important consideration in selecting a location for the
unit(s) is the angle to obstructions.  Either side adjacent the
valves can be placed toward the structure provided the side
away from the structure maintains minimum service clearance.
Corner installations are strongly discouraged.

OK!

OK!

AA

AA

A

A

C

C

C

C

OK !

OK!

OK !

OK!

NOT

RECOMMENDED

AA

AA

AA

AA

AA

B

B

B

B

Model Type

A

B

C

AA

Residential

10"

10"

18"

20"

Light Commercial

12"

12"

18"

24"

Minimum Airflow Clearance

This unit can be located at ground floor level or on flat roofs. At
ground floor level, the unit must be on a solid, level foundation
that will not shift or settle. To reduce the possibility of sound
transmission, the foundation slab should not be in contact with
or be an integral part of the building foundation. Ensure the
foundation is sufficient to support the unit. A concrete slab
raised above ground level provides a suitable base.

R

OOFTOP

 I

NSTALLATIONS

If it is necessary to install this unit on a roof structure, ensure
the roof structure can support the weight and that proper con-
sideration is given to the weather-tight integrity of the roof. Since
the unit can vibrate during operation, sound vibration transmis-
sion should be considered when installing the unit. Vibration
absorbing pads or springs can be installed between the con-
densing unit legs or frame and the roof mounting assembly to
reduce noise vibration.

S

AFE

 R

EFRIGERANT

 H

ANDLING

While these items will not cover every conceivable situation,
they should serve as a useful guide.

T

O

 

AVOID

 

POSSIBLE

 

INJURY

,

 

EXPLOSION

 

OR

 

DEATH

,

 

PRACTICE

 

SAFE

 

HANDLING

 

OF

 

REFRIGERANTS

.

WARNING

R

EFRIGERANTS

 

ARE

 

HEAVIER

 

THAN

 

AIR

.

 

T

HEY

 

CAN

 

PUSH

 

OUT

 

THE

 

OXYGEN

 

IN

 

YOUR

 

LUNGS

 

OR

 

IN

 

ANY

 

ENCLOSED

 

SPACE

.

 

T

O

 

AVOID

 

POSSIBLE

 

DIFFICULTY

 

IN

 

BREATHING

 

OR

 

DEATH

:

 

N

EVER

 

PURGE

 

REFRIGERANT

 

INTO

 

AN

 

ENCLOSED

 

ROOM

 

OR

 

SPACE

.

 

B

Y

 

    

LAW

,

 

ALL

 

REFRIGERANTS

 

MUST

 

BE

 

RECLAIMED

.

 

I

F

 

AN

 

INDOOR

 

LEAK

 

IS

 

SUSPECTED

,

 

THOROUGHLY

 

VENTILATE

 

THE

 

AREA

 

    

BEFORE

 

BEGINNING

 

WORK

.

 

L

IQUID

 

REFRIGERANT

 

CAN

 

BE

 

VERY

 

COLD

.

 

T

O

 

AVOID

 

POSSIBLE

 

FROST

 

BITE

 

  

OR

 

BLINDNESS

,

 

AVOID

 

CONTACT

 

AND

 

WEAR

 

GLOVES

 

AND

 

GOGGLES

.

 

I

F

 

   

LIQUID

 

REFRIGERANT

 

DOES

 

CONTACT

 

YOUR

 

SKIN

 

OR

 

EYES

,

 

SEEK

 

MEDICAL

 

    

HELP

 

IMMEDIATELY

.

 

A

LWAYS

 

FOLLOW

 

EPA

 

REGULATIONS

.

 

N

EVER

 

BURN

 

REFRIGERANT

,

 

AS

 

    

P

OISONOUS

 

GAS

 

WILL

 

BE

 

PRODUCED

.

WARNING

T

O

 

AVOID

 

POSSIBLE

 

EXPLOSION

,

 

USE

 

ONLY

 

RETURNABLE

 

(

NOT

 

DISPOSABLE

)

 

SERVICE

 

CYLINDERS

 

WHEN

 

REMOVING

 

REFRIGERANT

 

FROM

 

A

 

SYSTEM

.

 

E

NSURE

 

THE

 

CYLINDER

 

IS

 

FREE

 

OF

 

DAMAGE

 

WHICH

 

COULD

 

LEAD

 

TO

 

A

 

    

LEAK

 

OR

 

EXPLOSION

.

 

E

NSURE

 

THE

 

HYDROSTATIC

 

TEST

 

DATE

 

DOES

 

NOT

 

EXCEED

 

5

 

YEARS

.

 

E

NSURE

 

THE

 

PRESSURE

 

RATING

 

MEETS

 

OR

 

EXCEEDS

 

400

 

PSIG

.

W

HEN

 

IN

 

DOUBT

,

 

DO

 

NOT

 

USE

 

CYLINDER

.

WARNING

T

O

 

AVOID

 

POSSIBLE

 

EXPLOSION

:

 

N

EVER

 

APPLY

 

FLAME

 

OR

 

STEAM

 

TO

 

A

 

REFRIGERANT

 

CYLINDER

.

 

I

F

 

YOU

 

   

MUST

 

HEAT

 

A

 

CYLINDER

 

FOR

 

FASTER

 

CHARGING

,

 

PARTIALLY

 

IMMERSE

 

IT

 

   

IN

 

WARM

 

WATER

.

 

N

EVER

 

FILL

 

A

 

CYLINDER

 

MORE

 

THAN

 

80%

 

FULL

 

OF

 

LIQUID

 

REFRIGERANT

.

 

N

EVER

 

ADD

 

ANYTHING

 

OTHER

 

THAN

 

R

22

 

TO

 

AN

 

R

22

 

CYLINDER

 

OR

 

R

   

410A

 

TO

 

AN

 

R

410A

 

CYLINDER

.

 

T

HE

 

SERVICE

 

EQUIPMENT

 

USED

 

MUST

 

    

BE

 

LISTED

 

OR

 

CERTIFIED

 

FOR

 

THE

 

TYPE

 

OF

 

REFRIGERANT

 

USED

.

 

S

TORE

 

CYLINDERS

 

IN

 

A

 

COOL

,

 

DRY

 

PLACE

.

 

N

EVER

 

USE

 

A

 

CYLINDER

 

AS

 

A

 

   

P

LATFORM

 

OR

 

A

 

ROLLER

.

WARNING

R

EFRIGERANT

 L

INES

T

HE

 

COMPRESSOR

 

POE

 

OIL

 

FOR

 

R

410A

 

UNITS

 

IS

 

EXTREMELY

 

SUSCEPTIBLE

 

TO

 

MOISTURE

 

ABSORPTION

 

AND

 

COULD

 

CAUSE

 

COMPRESSOR

 

FAILURE

.

 

D

O

 

NOT

 

LEAVE

 

SYSTEM

 

OPEN

 

TO

 

ATMOSPHERE

 

ANY

 

LONGER

 

THAN

 

NECESSARY

 

FOR

 

INSTALLATION

.

CAUTION

Summary of Contents for CONDENSING UNITAIR CONDITIONING

Page 1: ...four and a minimum of two IMPORTANT SAFETY INSTRUCTIONS The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards It is the owner s and instal...

Page 2: ...pads or springs can be installed between the con densing unit legs or frame and the roof mounting assembly to reduce noise vibration SAFE REFRIGERANT HANDLING While these items will not cover every co...

Page 3: ...red Insulation must be installed in a manner which protects tubing from damage and contamination Where possible drain as much residual compressor oil from existing systems lines and traps pay close at...

Page 4: ...ITROGEN CYLINDER MUST INCLUDE A PRESSURE REGULATOR AND A PRESSURE RELIEF VALVE THE PRESSURE RELIEF VALVE MUST BE SET TO OPEN AT NO MORE THAN 150 PSIG WARNING Pressure test the system using dry nitroge...

Page 5: ...protection devices are approved for use Time delay fuses HACR type circuit breakers These devices have sufficient time delay to permit the motor compressor to start and accelerate its load HIGH VOLTA...

Page 6: ...charge has bled into the system open the liquid service valve The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks Make sure cap is clean and appl...

Page 7: ...and superheat are high adjust TXV valve to 7 to 9 F superheat then check subcooling d If subcooling is high and superheat is low adjust TXV valve to 7 to 9 F superheat and remove charge to lower the...

Page 8: ...another In a traditional system the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals It is a one way communication path in that the indoor and outdoor units typical...

Page 9: ...mostat CT Compatible Air Handler Furnace Modular Blower Integrated Control Module CT Compatible AC HP Integrated Control Module 1 2 R C System Wiring Using Four Wires TWO WIRE OUTDOOR FOUR WIRE INDOOR...

Page 10: ...displayed in the scrolling display area while the data is being retrieved The first sub menu is then displayed See tables below for listing of air conditioner submenus Touch the or _ to step through t...

Page 11: ...ecent AC HP fault For display only Fault 6 FAULT 6 Least recent AC HP fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faul...

Page 12: ...bmenu Item Indication for Display Only not User Modifiable Mode MODE Displays the current air conditioner or heat pump operating mode CFM CFM Displays the airflow for the current operating mode STATUS...

Page 13: ...s dc Data 2 should be approximately 2 2 volts dc The voltage difference between data 1 and data 2 should be approximately 0 6 volts dc Verify that the bus TERM dipswitches are in the ON position 1 2 O...

Page 14: ...are securely twisted together prior to inserting into terminal block Verify installation type legacy traditional or communicating Check data 1 data 2 voltages Rapid Flashing Normal network traffic Co...

Page 15: ...rcuit Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Re...

Page 16: ...e indicated code 6 Flashes ON OFF OFF x Board miss operation INTERNAL FAULT EE x Compressor relay contacts welded x Replace control x Turn power OFF prior to repair x Replace with correct replacement...

Page 17: ...emory card x Error code will be cleared once data is loaded Applies only to fully communicating system using ComfortNet thermostat x Air conditioner heat pump fails to operate x Air conditioner heat p...

Page 18: ...indoor blower motor repair replace as needed x Check indoor thermostat setting x Turn power OFF prior to repair x Fault will clear after 30 consecutive normal cycles x Fault may be cleared by cycling...

Page 19: ...tdoor fan motor capacitor replace as needed x Turn power OFF prior to repair x Replace with correct replacement part s x Compressor and outdoor fan are off x Low pressure switch trip 3 times within sa...

Page 20: ...ompressor repair replace as needed x Check compressor wiring repair replace as needed x Turn power OFF prior to repair x Fault will clear after 1 normal cycle x Fault may be cleared by cycling 24VAC t...

Page 21: ...all x Open Run Circuit Lockout OPEN RUN LOCK 07 x Compressor run winding is open x Compressor not properly wired to control x Faulty compressor wiring x Check compressor repair replace as needed x Che...

Page 22: ...Check transformer replace if needed x Turn power OFF prior to repair x Fault will clear if secondary voltage rises above 21VAC x Replace with correct replacement part s x Compressor is off x Integrat...

Page 23: ...23 THISPAGELEFTINTENTIONALLYBLANK...

Page 24: ...rant Loss of refrigerant can cause poor operation and or severe equipment damage Do not use a condensing unit cover to protect the outdoor unit during the winter unless you first discuss it with your...

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