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INJURY HAZARD

Please complete a shop and tool inspection prior to beginning the installation.

Always make sure you have a clean, dry and well lit work area.

Always remove jewelry, loose fitting clothing and wear protective gloves and eye protection.

Always use extreme caution when jacking or raising a vehicle for work. Set the emergency
brake and use tire/wheel blocks and jack stands. Refer to the vehicle manufacturer hand
book. Utilize the vehicle manufacturers designated lifting points.

Always use appropriate and adequate care in lifting parts during disassembly and
installation. Seek help in lifting heavy or large items into place. Utilize jacks and or lifting
devices when available.

Always insure products are secure during disassembly and installation.

Always wear eye protection and take steps to protect any exposed skin during the
installations. Drilling, cutting and grinding plastic and metal may create flying particles that
can cause injury.

Always use extreme caution when drilling, cutting and or grinding on a vehicle. Thoroughly
inspect the area to be drilled, on both sides of material, prior to modification and relocate any
objects that may become damaged.

Always assemble and tighten all fasteners per the installation instructions.

Always route electrical cables carefully. Avoid moving parts, parts that may become hot and
rough or sharp edges.

Always insulate and protect all exposed wiring and electrical connections.

INSTALLATION INSTRUCTIONS

MAINTENANCE AND CARE

Always perform regular inspections and maintenance on mounts and related fasteners.

Periodically check and tighten all fasteners.

Stripped, fractured, or bent fasteners must be replaced.

After washing the vehicle make sure to fully dry all surfaces.

In areas with cold temperatures make sure to wash the product often to remove harmful
materials used on road ways.

Never use abrasive cleaners or polish compounds. Clean with a gentle soap and water. If you
use wax use a non-abrasive automotive wax such as pure carnauba wax.

WARNING

Some products have been designed to work together with factory rear sensor systems, factory forward 
facing sensor systems and factory air bags.

Installation of some of these products may alter the factory sensor system performance.

Factory sensors may read shackles or hooks protruding from the fairlead and or tow hooks.

All sensor testing is completed by Go Rhino Products and or third party testing labs on modified
vehicles.

Sensor sensitivity, factory sensor housing, orientation, and operating conditions are all variables that
will influence functionality of the sensors.

Installation of some product may effect the factory air bag systems.

Some products allow the use of third party products such as winches, shackles, hooks, etc. Follow the
respective manufacturers operating instructions for use with our products.

Make sure to fully understand the product, it’s intended use and operation prior to use.

Above all… be safe!

Summary of Contents for 230121T

Page 1: ... third party charges labor and or third part replacement modifications Some modifications may void the factory warranty Exercise due diligence when installing this product The manufacturer and distributors of this product do not accept any responsibility for vehicle damage or personal injury resulting from the installation of this product Careless installation and operation can result in serious i...

Page 2: ...ays insulate and protect all exposed wiring and electrical connections INSTALLATION INSTRUCTIONS MAINTENANCE AND CARE Always perform regular inspections and maintenance on mounts and related fasteners Periodically check and tighten all fasteners Stripped fractured or bent fasteners must be replaced After washing the vehicle make sure to fully dry all surfaces In areas with cold temperatures make s...

Page 3: ...n manual from front to back before installing the product TOOLS NEEDED FOR INSTALLATION ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION A 6 1 4 x 3 4 Button Head Hex Drive Screw I 8 1 2 Lock Washer B 6 1 4 Flat Washer Plastic J 16 1 2 Flat Washer C 6 1 4 Lock Washer K 8 1 2 Hex Nut D 6 1 4 Hex Nut L 2 Frame Bracket E 6 Offset Clip M 1 Trail line Front Winch Bumper Full F 2 3 8 Hex Nut N 1 Removable Cent...

Page 4: ...JL OEM Bumper Removal Step 1 Open the hood and disconnect the vehicle battery or batteries Step 2 On the passenger side disconnect the bumper wire harness from the vehicle wire harness FIGURE 1 FIGURE 1 Bumper Wire Harness Passenger Side ...

Page 5: ...INSTALLATION INSTRUCTIONS Step 3 Using an 8mm socket remove 1 hex bolt on each side of the vehicle securing the air dam to the metal shield behind the air dam FIGURE 2 FIGURE 2 Hex Bolts Air Dam ...

Page 6: ...NSTRUCTIONS Step 4 Using a slot screwdriver or panel clip removal tool remove the 8 plastic push pins securing the air dam to the bumper FIGURE 3 Remove the air dam from the vehicle FIGURE 3 Air Dam Plastic Push Pin ...

Page 7: ...INSTALLATION INSTRUCTIONS Step 5 Using a 16mm socket remove the 2 hex bolts securing the metal shield to the frame FIGURE 4 Remove the metal shield from the vehicle FIGURE 4 Metal Shield Hex Bolts ...

Page 8: ...NSTRUCTIONS Step 6 on each side of the vehicle use a slot screwdriver or panel clip removal tool and remove 1 plastic push pin securing the frame cover to the frame rail FIGURE 5 FIGURE 5 Frame Cover Plastic Push Pin ...

Page 9: ...h side of the vehicle use an 18mm socket and remove the 2 hex nuts from the studs on each side of the vehicle frame securing the OEM front bumper to the frame FIGURE 6 7 FIGURE 7 FIGURE 6 Driver Side inner Driver Side outer Hex Nuts Hex Nuts ...

Page 10: ... INSTRUCTIONS Step 8 With assistance remove the OEM front bumper from the vehicle Step 9 On each side of the vehicle drill the OEM bumper mounting bracket holes to 1 2 FIGURE 8 FIGURE 8 OEM Bumper Mounting Brackets ...

Page 11: ... Open hood and disconnect the vehicle battery or batteries Step 2 Begin by using a slotted screwdriver pry and remove the 4 plastic push pins securing the front of the air dam to the bottom of the factory bumper FIGURE 1 2 FIGURE 1 Plastic Push Pin Air Dam FIGURE 2 ...

Page 12: ...UCTIONS Step 3 Remove the 2 plastic pushpins securing the rear of the air dam to the frame cross member and remove the air dam from the underside of the vehicle FIGURE 3 FIGURE 3 Plastic Push Pin Plastic Push Pin Air Dam ...

Page 13: ...ON INSTRUCTIONS Step 4 If equipped disconnect the wiring harness from the fog lights and unclip the cable ties securing the wiring harness to the factory bumper FIGURE 4 5 FIGURE 4 FIGURE 5 Wire Harness Cable Tie ...

Page 14: ...s from the studs securing the factory bumper to the frame using an18mm socket Figure 6 7 Note Remove 4 backing plates behind the nuts and save for installation with supplied frame brackets FIGURE 6 FIGURE 7 Passenger Side Backing Plate Hex Nuts Hex Nuts Backing Plate Passenger Side ...

Page 15: ...move the factory bumper from the vehicle and set aside Step 7 Using a Phillips screwdriver remove the 2 fastener securing the frame cover to the top of the frame FIGURE 8 9 Remove the cover from the vehicle Frame Cover FIGURE 8 FIGURE 9 Plastic Push Pin ...

Page 16: ...o the frame bracket Lift and rotate the canister clockwise 180 degrees then place 1 3 8 hex nut under each of the canisters mounting flanges and reinstall and tighten the screws FIGURE 10 11 FIGURE 11 FIGURE 10 Vacuum Canister Driver Side F F Vacuum Canister Screws Vacuum Canister Screws Vacuum Canister ...

Page 17: ...e frame and secure the frame bracket to the frame using 4 X 1 carriage bolts 4 flat washers 4 lock washers and 4 hex nuts bolts FIGURE 1 2 Leave the nuts and bolts loose for final adjustment Note JK models reinstall the 2 OEM bumper backing plates prior to installing the washers and nuts Repeat to install the driver side frame bracket FIGURE 1 FIGURE 2 Passenger Side Passenger Side H J I K L L ...

Page 18: ...t through the opening in the fog light mounting plate FIGURE 3 Step 4 Assemble and attach the fog light housing to the fog light mounting plate using 3 of the offset mount clips 3 x 3 4 button head screws 3 plastic flat washers 3 Lock washers and 3 hex nuts FIGURE 3 Repeat step 3 and 4 to install the remaining fog light on the passenger side of the Trailline front winch bumper FIGURE 3 A B C D E D...

Page 19: ...be removed using hand tools to slowly remove the screws FIGURE 4 Using an air assisted impact or ratchet will damage the screw threads and the internal nut assembly in the bumper shell Use of an appropriate anti seize compound is highly recommended for re installation O FIGURE 4 ...

Page 20: ...lts and 4 flat washers FIGURE 5 adjust and hold the bumper visual alignment position then tighten the bolts securing the bumper to the frame brackets then tighten the nuts and bolts securing the frame brackets to the vehicle frame Step 7 Reinstall the mesh front covers to the Trailline front winch bumper using the x button head hex drive screws and plastic flat washers removed in step 7 FIGURE 6 F...

Page 21: ...urely closed and locked Failure to follow instructions may cause severe damage or loss of drawer Step 8 Reconnect the OEM fog lights to the vehicle wiring harness and reconnect the battery or batteries Remember to check and retighten all nuts and bolts periodically Check out the collection of off road bumpers we offer ...

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