Go Rhino 230121T Installation Instructions Manual Download

Page: 21 / 21

INSTALLATION INSTRUCTIONS

WARNING

Do not operate vehicle with tool drawer in unlocked position. Tool

drawer must be securely closed and locked.

Failure to follow instructions may cause severe damage or loss of

drawer.

Step-8

Reconnect the OEM fog lights to the vehicle wiring harness, and reconnect the battery or batteries.

Remember to check and retighten all nuts and bolts periodically.

Summary of Contents for 230121T

Page 4: ...JL OEM Bumper Removal Step 1 Open the hood and disconnect the vehicle battery or batteries Step 2 On the passenger side disconnect the bumper wire harness from the vehicle wire harness FIGURE 1 FIGURE 1 Bumper Wire Harness Passenger Side ...

Page 5: ...INSTALLATION INSTRUCTIONS Step 3 Using an 8mm socket remove 1 hex bolt on each side of the vehicle securing the air dam to the metal shield behind the air dam FIGURE 2 FIGURE 2 Hex Bolts Air Dam ...

Page 6: ...NSTRUCTIONS Step 4 Using a slot screwdriver or panel clip removal tool remove the 8 plastic push pins securing the air dam to the bumper FIGURE 3 Remove the air dam from the vehicle FIGURE 3 Air Dam Plastic Push Pin ...

Page 7: ...INSTALLATION INSTRUCTIONS Step 5 Using a 16mm socket remove the 2 hex bolts securing the metal shield to the frame FIGURE 4 Remove the metal shield from the vehicle FIGURE 4 Metal Shield Hex Bolts ...

Page 8: ...NSTRUCTIONS Step 6 on each side of the vehicle use a slot screwdriver or panel clip removal tool and remove 1 plastic push pin securing the frame cover to the frame rail FIGURE 5 FIGURE 5 Frame Cover Plastic Push Pin ...

Page 9: ...h side of the vehicle use an 18mm socket and remove the 2 hex nuts from the studs on each side of the vehicle frame securing the OEM front bumper to the frame FIGURE 6 7 FIGURE 7 FIGURE 6 Driver Side inner Driver Side outer Hex Nuts Hex Nuts ...

Page 10: ... INSTRUCTIONS Step 8 With assistance remove the OEM front bumper from the vehicle Step 9 On each side of the vehicle drill the OEM bumper mounting bracket holes to 1 2 FIGURE 8 FIGURE 8 OEM Bumper Mounting Brackets ...

Page 11: ... Open hood and disconnect the vehicle battery or batteries Step 2 Begin by using a slotted screwdriver pry and remove the 4 plastic push pins securing the front of the air dam to the bottom of the factory bumper FIGURE 1 2 FIGURE 1 Plastic Push Pin Air Dam FIGURE 2 ...

Page 12: ...UCTIONS Step 3 Remove the 2 plastic pushpins securing the rear of the air dam to the frame cross member and remove the air dam from the underside of the vehicle FIGURE 3 FIGURE 3 Plastic Push Pin Plastic Push Pin Air Dam ...

Page 13: ...ON INSTRUCTIONS Step 4 If equipped disconnect the wiring harness from the fog lights and unclip the cable ties securing the wiring harness to the factory bumper FIGURE 4 5 FIGURE 4 FIGURE 5 Wire Harness Cable Tie ...

Page 14: ...s from the studs securing the factory bumper to the frame using an18mm socket Figure 6 7 Note Remove 4 backing plates behind the nuts and save for installation with supplied frame brackets FIGURE 6 FIGURE 7 Passenger Side Backing Plate Hex Nuts Hex Nuts Backing Plate Passenger Side ...

Page 15: ...move the factory bumper from the vehicle and set aside Step 7 Using a Phillips screwdriver remove the 2 fastener securing the frame cover to the top of the frame FIGURE 8 9 Remove the cover from the vehicle Frame Cover FIGURE 8 FIGURE 9 Plastic Push Pin ...

Page 16: ...o the frame bracket Lift and rotate the canister clockwise 180 degrees then place 1 3 8 hex nut under each of the canisters mounting flanges and reinstall and tighten the screws FIGURE 10 11 FIGURE 11 FIGURE 10 Vacuum Canister Driver Side F F Vacuum Canister Screws Vacuum Canister Screws Vacuum Canister ...

Page 19: ...be removed using hand tools to slowly remove the screws FIGURE 4 Using an air assisted impact or ratchet will damage the screw threads and the internal nut assembly in the bumper shell Use of an appropriate anti seize compound is highly recommended for re installation O FIGURE 4 ...

Page 21: ...urely closed and locked Failure to follow instructions may cause severe damage or loss of drawer Step 8 Reconnect the OEM fog lights to the vehicle wiring harness and reconnect the battery or batteries Remember to check and retighten all nuts and bolts periodically Check out the collection of off road bumpers we offer ...