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GMP G 14.25, Installation Manual

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G

 Line - INSTALLATION MANUAL

SAFETY INFORMATION

  

DANGER!

     

Informs of a dangerous situation that, if not avoided, will cause death or severe body injury.

  

WARNING!

     

Informs of a dangerous situation that, if not avoided, will cause severe body injury or damage to property.

  

CAUTION!

     

Informs of a dangerous situation that, if not avoided, will cause minor body injury or damage to property.

  IMPORTANT! 

  

Informs of a procedure that, if not respected, will cause damage to appliance.

Summary of Contents for G 14.25

Page 1: ...G 14 25 G 15 35 G 18 35 G 21 35 G 26 35 G 21 50 G 26 50 G 32 50 1 G Line INSTALLATION MANUAL INSTALLATION MANUAL G line ...

Page 2: ... 12 CONNECTIONS TECHNICAL DATA 5 CONNECTIONS SCHEME G 14 25 14 G 15 35 16 G 18 35 18 G 21 35 20 G 21 50 24 G 26 35 22 G 26 50 26 G 32 50 28 EXHAUST DUCTING ROOM CHARACTERISTICS 34 EXHAUST REQUIREMENTS 35 ELECTRICITY ELECTRICAL CONNECTIONS 30 ELECTRICAL SPECIFICATIONS 31 GAS APPLIANCE CATEGORY 36 GAS SPECIFICATIONS 37 GAS CONNECTION 38 CHECKING THE GAS PRESSURE 39 CHANGING THE GAS TYPE 40 STEAM STE...

Page 3: ...severe body injury WARNING Informs of a dangerous situation that if not avoided will cause severe body injury or damage to property CAUTION Informs of a dangerous situation that if not avoided will cause minor body injury or damage to property IMPORTANT Informs of a procedure that if not respected will cause damage to appliance ...

Page 4: ...his appliance Do not process with this appliance fabrics containing residuals of flammable substances NOTE The DANGER WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness must be applied whenever installing operating or servicing the ironer DANGER To p...

Page 5: ...production 25 kg 43 kg 50 kg 56 kg 78 kg Maximum recommended moisture 50 50 50 50 50 Ironer net weight 310 kg 450 kg 490 kg 548 kg 780 kg Table A1 Model G 21 50 G 26 50 G 32 50 Roller Ø 500 mm 500 mm 500 mm Roller length 2100 mm 2580 mm 3200 mm Ironing speed 1 6 8 m min 1 6 8 m min 1 6 8 m min Hourly production electric gas steam 75 kg 85 kg 95 kg 95 kg 110 kg 115 kg 120 kg 135 kg 145 kg Maximum r...

Page 6: ...h crane is necessary a balancer should be used to ensure the machine frame remains level during the handling IMPORTANT To avoid damaging the appliance do not let it drop when handling DANGER Remember the center of gravity is high machine should therefore be handled with extreme precaution since shocks might cause it to fall UNPACKING Keep all packing plastic bags polystyrene foam nails screws meta...

Page 7: ...ner to the pallet Slide 2 metal bars having a diameter of 25 mm and a length of 900 mm through the holes provided to the purpose and hang there 2 sets of belts suitable to lift the ironer weight On top of the belts position a balancer Using a forklift lift up the balancer carefully and place the ironer on the floor ensuring it is perfectly stable G 50 Open the doors using the key provided and remo...

Page 8: ...tion it is recommended to leave free space around the ironer Model Right Left Rear G 14 25 50 cm 50 cm 50 cm G 15 35 50 cm 50 cm 50 cm G 18 35 50 cm 50 cm 50 cm G 21 35 50 cm 50 cm 50 cm G 26 35 50 cm 50 cm 50 cm G 21 50 50 cm 50 cm 70 cm G 26 50 50 cm 50 cm 70 cm G 32 50 50 cm 50 cm 70 cm Table 1 ...

Page 9: ... SAFETIES CAUTION All operations must be carried out by fully qualified engineers Before connecting the ironer it is necessary to remove the safeties installed to protect the machine from damages that might occur during the transport G 25 and G 35 G 50 ...

Page 10: ...ION MANUAL Remove the belts sustaining the cylinder weight on both sides Remove the screw that fix the transport safeties to the panels and remove the safeties Repeat the operation on both sides DO NOT DISCARD THE SCREWS ...

Page 11: ...ALLATION MANUAL Remove the transport safeties Install the centering teflon guides 2 pcs that come with the machine The set is packed inside the left side panel Fix the centering guides using the screws removed before ...

Page 12: ...lation Don t discard the protective paper wrap it on the ironing cylinder again in case of a prolonged inactivity of the machine more than 1 week STEP1 Insert the emergency handwheel to the ironer left side as illustrated in the figure below STEP 2 Turn clockwise the handwheel The anti oxidation paper will start coming out IMPORTANT Make sure that paper does not get stuck or trapped in any compone...

Page 13: ... activated IF THE EQUIPMENT IS NOT INSTALLED AND USED IMMEDIATELY IT SHOULD BE STORED IN A DRY PLACE Care should be taken that condensation does not occur if condensation occurs cylinder will be subject to oxidation In case of extreme ambient conditions during transport or storage double check the state of the cylinder surface looking for oxidation traces In case of storage periods longer than 30 ...

Page 14: ...2022 1073 A B G E 78 82 2022 1073 300 120 939 267 14 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 14 25 ...

Page 15: ... 15 G Line INSTALLATION MANUAL LEGEND Letter Correspondence Notes A Steam output Ø78 mm 280 m h B Fumes output Gas heated models only Ø80 mm 100 m h E Electricity connection PG21 G Gas connection Gas heated models only G 1 2 M Table 2A ...

Page 16: ...2022 1094 290 8 0 2022 1092 180 130 106 57 195 295 1 0 0 A E B G H I 1094 16 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 15 35 ...

Page 17: ...ndence Notes A Steam output Ø80 mm 280 m h B Fumes output Gas heated models only Ø100 mm 140 m h E Electricity connection PG21 G Gas connection Gas heated models only G 1 2 M H Steam connection Steam heated models only 3 4 M I Condensate exit Steam heated models only 3 8 M Table 2B ...

Page 18: ...2352 1094 2352 1094 130 106 57 195 295 1 0 0 284 180 8 0 B H I A E G 18 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 18 35 ...

Page 19: ...rrespondence Notes A Steam output Ø80 mm 280 m h B Fumes output Gas heated models only Ø100 mm 140 m h E Electricity connection PG21 G Gas connection Gas heated models only G 1 2 M H Steam connection Steam heated models only 3 4 M I Condensate exit Steam heated models only 3 8 M Table 2C ...

Page 20: ...2752 1094 2752 1094 8 0 180 284 130 106 57 195 295 1 0 0 B H I A E G 20 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 21 35 ...

Page 21: ...rrespondence Notes A Steam output Ø80 mm 280 m h B Fumes output Gas heated models only Ø100 mm 140 m h E Electricity connection PG21 G Gas connection Gas heated models only G 1 2 M H Steam connection Steam heated models only 3 4 M I Condensate exit Steam heated models only 3 8 M Table 2D ...

Page 22: ...3152 1144 3152 1144 131 101 57 295 100 80 129 290 303 B H I A E G 22 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 26 35 ...

Page 23: ...rrespondence Notes A Steam output Ø80 mm 280 m h B Fumes output Gas heated models only Ø100 mm 140 m h E Electricity connection PG21 G Gas connection Gas heated models only G 1 2 M H Steam connection Steam heated models only 3 4 M I Condensate exit Steam heated models only 3 8 M Table 2E ...

Page 24: ...2893 1334 149 5 364 5 252 5 438 64 120 100 100 583 700 354 1097 A E H I B G 3288 1334 2893 1334 1334 A 24 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 21 50 ...

Page 25: ...put 2 x Ø100 mm 740 m h B Fumes output Gas heated models only Ø120 mm 1200 m h E Electricity connection Gas and steam heated models PG13 5 Electric heated models PG36 G Gas connection Gas heated models only G 1 M H Steam connection Steam heated models only 1 M I Condensate exit Steam heated models only 1 2 M Table 2F ...

Page 26: ...3288 1334 3288 120 514 150 64 252 442 780 700 1294 100 100 1334 354 A E H I B G A 26 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 26 50 ...

Page 27: ...put 2 x Ø100 mm 740 m h B Fumes output Gas heated models only Ø120 mm 1200 m h E Electricity connection Gas and steam heated models PG13 5 Electric heated models PG36 G Gas connection Gas heated models only G 1 M H Steam connection Steam heated models only 1 M I Condensate exit Steam heated models only 1 2 M Table 2G ...

Page 28: ...3873 1334 120 100 100 3873 1334 514 150 253 438 1073 700 1587 354 A E H I B G A 28 G Line INSTALLATION MANUAL CONNECTIONS SCHEME G 32 50 ...

Page 29: ...put 2 x Ø100 mm 740 m h B Fumes output Gas heated models only Ø120 mm 1200 m h E Electricity connection Gas and steam heated models PG13 5 Electric heated models PG36 G Gas connection Gas heated models only G 1 M H Steam connection Steam heated models only 1 M I Condensate exit Steam heated models only 1 2 M Table 2H ...

Page 30: ...e Table 3 and an automatic cut out protective device differential magneto thermal switch Idn 0 03 A The differential magneto thermal switch must have characteristics of section and insulation complying with European norms EN 60947 2 e EN 60947 3 and must be adequate to the ironer absorption This device and the connecting cable are not provided with the equipment The ironer must be connected to an ...

Page 31: ... 50 60Hz 5 x 4 mm 3Ph N 25 A 17 8 A 12 kW 0 27 kW V 400 3 50 60Hz V 440 3 50 60Hz 4 x 4 mm 3Ph 25 A 17 8 A 12 kW 0 27 kW Table 3A G 15 35 HEATING TYPE Voltage Wire size Circuit Breaker Absorption Electric Power Heaters Motors GAS STEAM V 230 1 50 60Hz 3 x 2 5 mm 1Ph N 10 A 5 A 1 2 1 kW ELECTRIC V 230 3 50 60Hz 4 x 10 mm 3Ph 63 A 48 A 18 kW 1 kW V 400 3N 50 60Hz 5 x 10 mm 3Ph N 32 A 29 A 18 kW 1 kW...

Page 32: ...Hz 3 x 2 5 mm 1Ph N 10 A 5 A 1 2 1 kW ELECTRIC V 230 3 50 60Hz 4 x 25 mm 3Ph 80 A 77 A 29 7 kW 1 kW V 400 3N 50 60Hz 5 x 10 mm 3Ph N 63 A 44 A 29 7 kW 1 kW V 400 3 50 60Hz V 440 3 50 60Hz 4 x 10 mm 3Ph 63 A 44 A 29 7 kW 1 kW Table 3E G 21 50 HEATING TYPE Voltage Wire size Circuit Breaker Absorption Electric Power Heaters Motors GAS STEAM V 230 3 50 60Hz 4 x 2 5 mm 3Ph 10 A 7 A 2 7 1 6kW V 400 3N 5...

Page 33: ... mm 3Ph N 80 A 77 A 49 5 kW 1 6 kW V 400 3 50 60Hz V 440 3 50 60Hz 4 x 25 mm 3Ph 80 A 77 A 49 5 kW 1 6 kW Table 3G G 32 50 HEATING TYPE Voltage Wire size Circuit Breaker Absorption Electric Power Heaters Motors GAS STEAM V 230 3 50 60Hz 4 x 2 5 mm 3Ph 10 A 7 A 2 7 1 6kW V 400 3N 50 60Hz 5 x 2 5 mm 3Ph N 6 A 5 A 2 7 1 6kW V 400 3 50 60Hz V 440 3 50 60Hz 4 x 2 5 mm 3Ph 6 A 5 A 2 7 1 6kW ELECTRIC V 2...

Page 34: ...35 1 140 G 21 50 1 835 G 26 50 1 685 G 32 50 2 090 Table 4 The ventilation air has to be taken directly from outside in an area far from pollution sources and the inflow has to be granted by permanent openings made on room walls facing directly outdoors The calculation of the opening total free section must be done accordingly to national and local legislation Furthermore the opening must be reali...

Page 35: ...exhaust fumes it is always a good practice to avoid T elbows and always prefer the Y type DANGER THE STEAM AND THE EXHAUST FUMES MUST BE EXPELLED OUTSIDE THROUGH SEPARATE DUCTING Both pipes must be opportunely connected to those installed on the ironer checking that no leaks occur The combustion gases generated by burner functioning must be conveyed directly outdoors Refer to table 2 for the diame...

Page 36: ...0 G30 G31 20 30 30 LT LITHUANIA II2H3 II2H3B P G20 G30 G31 G20 G30 G31 20 28 30 37 20 30 30 LU LUXEMBOURG I2E G20 20 MT MALTA I3B P G30 G31 30 30 NO NORWAY II2H3B P G20 G30 G31 20 30 30 NL NETHERLAND II2L3B P I3B P G25 G30 G31 G31 25 30 30 30 PL POLAND I2E G20 20 PT PORTUGAL II2H3 G20 G30 G31 20 28 30 37 GB UNITED KINGDOM II2H3 G20 G30 G31 20 28 30 37 CZ CZECH REPUBLIC II2H3 G20 G30 G31 20 28 30 3...

Page 37: ...28 5 mbar 10 mbar 15 mbar 15 mbar 10 mbar 28 5 mbar 10 mbar 15 mbar 15 mbar 10 mbar 28 5 mbar Table 6 Correspondence G 21 50 G 26 50 G 32 50 Nominal heat input 54 kW 67 kW 95 2 kW Gas consumption G20 G25 G30 G31 5 7 m h 6 65 m h 4 26 kg h 4 2 kg h 7 09 m h 8 25 m h 5 28 kg h 5 21 kg h 10 08 m h 11 72 m h 7 5 kg h 7 4 kg h Nozzle G20 20 mbar G25 25 mbar G25 20 mbar G20 25 mbar G30 28 30 mbar G31 30...

Page 38: ...ccurate temperature control and its regular distribution across the cylinder are fundamental for drying ironer efficiency performance and to obtain a good ironing finish To the purpose of obtaining a correct temperature distribution it is necessary to have a regular and nice flame which is only obtained by ensuring a stable gas supply pressure Therefore gas supply line should be dedicated for the ...

Page 39: ...the upper pressure port 6 If necessary adjust the gas supply pressure to reach the value indicated in the serial number dataplate For increasing decreasing gas pressure use screw marked with number 3 in the above image IMPORTANT On models G 21 35 G 26 35 and G 50 both solenoid valves must be regulated right and left hand side Seal gas valve when calibration is completed DANGER After connection che...

Page 40: ...qualified installer Do not use phone inside the room The manufacturer cannot be held responsible should these regulations not be observed The ironer is pre set in the factory according to customer order Should you wish to change supply gas you need to STEP 1 Replace nozzle Order the original conversion kit from the factory DANGER To avoid risk of fire and explosion ONLY use GMP original parts IMPO...

Page 41: ... and left hand side STEP 3 Adjust the position of primary air regulation ring Once calibration is completed adjust the position of primary air calibration ring as indicated in the drawing below PRIMARY AIR REGULATION RING Model G20 25 Natural gas G30 31 Butane Propane G 14 25 open no ring open no ring G 15 35 G 18 35 15 mm 15 mm G 21 35 7 mm open no ring G 26 35 10 mm 12 mm G 21 50 10 mm open no r...

Page 42: ... water and soap Switch on the machine Soap bubbles indicate a gas leak Eliminate the gas leak Before switching off the appliance carry out a complete work session to ensure that the burner components work properly Switch off the ironer pressing the 0 button and let cooldown mode run till cylinder temperature drops to 90 C Circuit breaker shall now be turned on OFF position ...

Page 43: ...G 14 25 G 15 35 G 18 35 G 21 35 G 26 35 Steam consumption 19 kg h 22 kg h 26 kg h 32 kg h Minimum steam pressure required 4 bar 4 bar 4 bar 4 bar Table 8 Correspondence G 21 50 G 26 50 G 32 50 Steam consumption 50 kg h 70 kg h 90 kg h Minimum steam pressure required 4 bar 4 bar 4 bar Table 8A ...

Page 44: ...king pressure 5 bar CONDENSATE CONNECTION A filter a safety valve a steam trap a non return valve and a manual shut off valve should be installed in the condensa tion exit line Manual shut off valve Valve manually isolating the system We recommend to install an inspection window see the red arrow between the steam trap and the non return valve on the condensation exit line This window is useful to...

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