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Technology for safety 

D5000 - D5200 Series 

- Intrinsically Safe Isolators and Safety Relays 

Mounting 

Dimensions (D5000) 

Dimensions (D5200) 

T35 DIN-Rail according to EN50022 
with or without Power Bus connector 

or on Termination Board 

Width    12.5 mm 

Depth 123.0 mm 
Height 120.0 mm 

Width    22.5 mm 

Depth 123.0 mm 
Height 120.0 mm 

Case material   

Blister packing size (D5000) 

Blister packing size (D5200) 

PA66 - Polyamide (Nylon) 66 

Width    24.0 mm 

Depth 132.0 mm 
Height 138.0 mm 

Width    34.0 mm 

Depth 132.0 mm 
Height 138.0 mm 

123 m

m

Laser engraving on entire enclosure 

to provide Intrinsic Safety parameters, 

schematic diagrams, connections 

and instructions 

Terminal Blocks 

tagging zone 

Side D5000 - D5200 

Enclosure Characteristics 



High channel density results from 
innovative circuit design using 

advanced surface mount components. 



Plug-in screw terminal blocks to secure 
terminations up to 2.5 mm

2



Configuration components are easily 
accessed by removing side cover. 

High packing density 



35 mm (Top Hat) DIN-Rail. 



Ultra slim 2 channels 12 mm wide DIN-Rail 
and Termination Board mounting modules. 



Power and fault on bus connectors. 



6 mm per channel means 
50% space reduction. 

Mechanical features 

Front D5000 

120 mm

12.5 mm

Hazardous Area/ 

Field Side 

Terminal Blocks 

indicator 

LEDs for power, 

status and fault 

indication 

Front D5200 

120 mm

22.5 mm

LEDs for power, 

status and fault 

indication 

Hazardous Area/ 

Field Side 

Terminal Blocks 

indicator 

Summary of Contents for D5000 Series

Page 1: ...00 D5200 Series INSTRUCTION MANUAL INSTRUCTION MANUAL D5 D5000 000 D5200 SERIES D5200 SERIES DIN DIN RAIL POWER BUS RAIL POWER BUS TERMINATION BOARD MOUNTING TERMINATION BOARD MOUNTING INTRINSICALLY S...

Page 2: ...Main Case Top Cover 9 Transparent Cover 10 Terminal Blocks Connection Data 11 Installation and removing modules from Termination Board 12 Mounting Termination Board 14 Mounting and removing Terminati...

Page 3: ...connections and instructions Terminal Blocks tagging zone Side D5000 D5200 Enclosure Characteristics High channel density results from innovative circuit design using advanced surface mount components...

Page 4: ...mounting rail insert a blade screwdriver in the mounting foot and lever against the side of the barrier casing see Fig 3 and Fig 4 To mount Series D5000 D5200 on 35 mm DIN Rail hook one side of the mo...

Page 5: ...y for safety 5 D5000 D5200 Series Intrinsically Safe Isolators and Safety Relays Fig 6 T35 DIN Rail Dimensions millimeters Fig 4 T35 DIN Rail Pull the module upwards and remove from DIN Rail Fig 5 T35...

Page 6: ...imum allowed powering capacity is 8 A It is always possible to remove modules without disconnecting the bus connector which remains attached to the DIN Rail Cumulative Fault Alarm indication is provid...

Page 7: ...he rail by completely rotating both screws clockwise Plug in terminal block male horizontal out for Power Bus MOR022 Power Supply Mounting a plug in terminal block male onto a connector Power Bus Plug...

Page 8: ...l out for Power Bus MOR022 Plug in terminal block male horizontal out for Power Bus JDFT049 Connector 5 pin Power Bus 12mm DIN Rail JDFT050 Connector 5 pin Power Bus 22mm DIN Rail D5000 Series Mountin...

Page 9: ...be plugged out by applying a pressure as shown in the picture using a screwdriver Removing Mounting 1 Main case top cover will slide on the enclosure dedicated guides 2 Completely slide main case top...

Page 10: ...us and fault indication are visible through the transparent cover 3 Close the transparent cover as shown in the picture 1 Open the transparent cover using a screwdriver as shown by arrows in the pictu...

Page 11: ...stic sleeve From 0 25 mm to 2 5 mm Conductor cross section AWG From 24 to 12 AWG Main enclosure terminal block connection data Conductor cross section solid From 0 14 mm to 1 5 mm Conductor cross sect...

Page 12: ...mination Board Safe Area connectors Latching mechanism Mounting a module onto a Termination Board 3 Press bottom up the Hazardous Area latch 2 Press bottom up the Safe Area latch Latches position befo...

Page 13: ...ty 13 D5000 D5200 Series Intrinsically Safe Isolators and Safety Relays Removing a module from Termination Board 1 Unclip the Safe Area latch 2 Unclip the Hazardous Area latch 3 Pull up the module fro...

Page 14: ...N Rail Mounting Termination Board Nut M4 or M5 Screw M4 or M5 Washer Spacer 10 mm Washer Plate Plate To mount Termination Board on 35 mm DIN Rail hook one side of the mounting foot over the rail s lip...

Page 15: ...isconnected from the board without disconnecting the power to other boards connected in series Boards are available with custom connectors for any system PLC DCS Supply line 1 Supply line 2 Output con...

Page 16: ...with the following parameters Temperature 40 to 60 70 C the 45 to 80 C in the data sheet is meant for limited periods mainly to arrange for air transport 10 to 30 C are preferred Humidity 0 to 95 lon...

Page 17: ...rmal conductivity coefficient K 5 5 for painted steel sheets As an example a cabinet sized 600x600 mm and 2000 mm high has a temperature rise of 10 C for an installed power of 250 W 2 Open Cabinets wi...

Page 18: ...xample 4 Forced air circulation via heat exchanger air circulation by two separate flows internal and external 1000 W Example 2 Air flow Natural convection 350 450 W Example 3 Air flow filtered fans 5...

Page 19: ...1 A3 A1 A3 A1 A3 A1 A3 A1 A3 A1 A3 A1 A2 A3 A1 A2 A3 ATOT 2 x A1 2 x A2 A3 Formula for cabinet with no surfaces in contact with the wall ATOT 2 x N x A1 2 x A2 N x A3 N Number of cabinets placed side...

Page 20: ...r part of the cabinet 4 If you apply ventilation please consider the following a When applying temperature control you have to install the temperature sensor in the upper part of the cabinet b It is m...

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