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 Installing and removing router bits

CAUTION.

 Always ensure that the tool is switched off 

and the plug is removed from the power point before 

making any adjustments.

NOTE.

 The router is supplied with the 6.35mm (1/4”) 

collet fitted. 

WARNING.

 This router has a 6.35mm (1/4”) collet and 

only accepts 6.35mm (1/4”) router bits. Failure to follow 

this advice can lead to serious injury as the router bit 

may not be properly secured in the collet, or may damage 

the collet.
1. Loosen the collet nut (11) by depressing and holding 

the spindle lock (10) and then rotating the collet nut.

2. Insert the router bit ensuring that the shaft of the bit 

goes all the way into the collet.

3. Tighten the collet nut assembly by depressing and 

holding the spindle lock and then tightening the collet 

nut with the supplied spanner (16).

WARNING.

 Do not tighten the collet nut without a bit in 

place or you may break the collet.

CAUTION.

 Ensure the bit is firmly secured before 

commencing operation.

Installing and removing collets

CAUTION.

 Always ensure that the router is switched off 

and unplugged from the mains supply before installing or 

removing a collet.

NOTE.

 This router only accepts 6.35 (1/4”) collets.

1. Depress and hold the spindle lock (10) to stop the 

spindle from turning.

2. Whilst holding the spindle lock lock,  loosen the collet 

nut by rotating it using the supplied spanner.

3. Remove the collet nut followed by the collet.
4. Install the new collet into the assembly; this is 

sometimes easier if the router is plunged to its full 

depth.

5. Install the collet nut and tighten by hand.
6. Firmly tighten the collet nut by depressing and holding 

the spindle lock and then tightening the collet nut 

using the supplied spanner.

8

Summary of Contents for R1020

Page 1: ...R1020 050701 Ed3 PR INSTRUCTION MANUAL 1020W 1 4 Variable Speed Plunge Router Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris ...

Page 2: ...stic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essent...

Page 3: ...1 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your ...

Page 4: ... outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious pers...

Page 5: ...will ensure that the safety of the power tool is maintained Additional safety rules for electric routers Remove the plug from the socket before carrying out any adjustment servicing or maintenance Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure it has the right ampere rating for your power tool and is in a safe electrical condit...

Page 6: ...ny damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tool s construction and design Damage to hearing if effective earmuffs are not worn Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction Always remo...

Page 7: ... knob 6 Micrometer depth adjustment 7 Depth lock lever 8 6 position turret stop 9 On off switch 10 Spindle lock 11 Collet nut 12 Base plate 13 Dust extraction adaptor 14 Parallel guide locking knob x2 15 Parallel guide 16 Wrench 17 Template guide 18 Collet 7 18 14 16 6 17 15 4 3 5 2 9 13 1 7 10 17 8 11 12 ...

Page 8: ...tightening the collet nut with the supplied spanner 16 WARNING Do not tighten the collet nut without a bit in place or you may break the collet CAUTION Ensure the bit is firmly secured before commencing operation Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet NOTE This router only acce...

Page 9: ...e turn of the micrometer depth adjustment knob represents 1mm 8 Loosen the depth lock lever and raise the machine body 9 When making a subsequent cutting operation the final depth of cut will be reached when the depth gauge touches the selected turret stop 10 The turret stop 8 has six turrets By rotating the turret stop it is possible to quickly and easily set the depth at six different levels Thi...

Page 10: ... The proper feed rate will depend on the bit size the type of material being cut and the depth of the cut Practice first on a scrap piece of material to gauge the correct feed rate and the cut dimensions CAUTION Always use two hands to hold the router CAUTION Where possible clamp the workpiece to the bench Using the parallel guide The parallel guide 15 is an effective aid to cutting in a straight ...

Page 11: ... are tight They may vibrate loose over time Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the switches Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Re lubricate all moving parts at regular intervals If the body of the tool ne...

Page 12: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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