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General safety instructions

WARNING. 

Read and understand all instructions. Failure 

to follow all instructions listed below may result in 

electric shock, fire and/or serious injury. The term 

“power tool” in all of the warnings below refers to your 

mains-operated (corded) power tool or battery-operated 

(cordless) power tool.

Save these instructions
 Work area

   

Keep work area clean and well lit.

 Cluttered and dark 

areas invite accidents.

   

Do not operate power tools in explosive 

atmospheres, such as in the presence of flammable 

liquids, gases, or dust.

 Power tools create sparks 

which may ignite the dust or fumes. 

   

Keep children and bystanders away while operating a 

power tool.

 Distractions can cause you to lose control.

Electrical safety

   

Power tool plugs must match the outlet. 

Never modify 

the plug in any way. Do not use any adapter plugs with 

earthed (grounded) power tools. Unmodified plugs and 

matching outlets will reduce risk of electric shock.

•   

Avoid body contact with earthed or grounded 

surfaces such as pipes, radiators, ranges and 

refrigerators. 

There is an increased risk of electric 

shock if your body is earthed or grounded.

   

Do not expose power tools to rain or wet conditions. 

Water entering a power tool will increase the risk of 

electric shock.

   

Do not abuse the cord.

 Never use the cord for carrying, 

pulling or unplugging the power tool. Keep cord away 

from heat, oil, sharp edges or moving parts. Damaged 

or entangled cords increase the risk of electric shock.

   

When operating a power tool outdoors, use an 

outdoor extension cord suitable for outdoor use.

 Use 

of a cord suitable for outdoor use reduces the risk of 

electric shock.

Personal safety

   

Stay alert, watch what you are doing and use 

common sense when operating a power tool. 

Do 

not use a power tool while you are tired or under the 

influence of drugs, alcohol, or medication. A moment 

of inattention while operating power tools may result in 

serious personal injury.

   

Use safety equipment.

 Always wear eye protection. 

Safety equipment such as a dust mask, non-skid 

safety shoes, hard hat, or hearing protection used for 

appropriate conditions will reduce personal injuries.

   

Avoid accidental starting.

 Ensure the switch is in the 

off-position before plugging in. Carrying power tools 

with your finger on the switch or plugging in power 

tools that have the switch on invites accidents.

   

Remove any adjusting key or wrench before turning 

the tool on.

 A wrench or a key that is left attached 

to 

a rotating part of the power tool may result in 

personal injury.

   

Do not overreach. 

Keep proper footing and balance at 

all times. This enables better control of the power tool 

in unexpected situations.

   

Dress properly.

 Do not wear loose clothing or jewellery. 

Keep your hair, clothing and gloves away from moving 

parts. Loose clothes, jewellery or long hair can be 

caught in moving parts.

   

If devices are provided for the connection of dust 

extraction and collection facilities ensure that these 

are connected and properly used.

 Use of these devices 

can reduce dust-related hazards.

Power tool use and care

   

Do not force the power tool. Use the correct power 

tool for your application. 

The correct power tool will 

do the job better and safer at the rate for which it 

was designed.

4

Summary of Contents for R1020

Page 1: ...R1020 050701 Ed3 PR INSTRUCTION MANUAL 1020W 1 4 Variable Speed Plunge Router Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris ...

Page 2: ...stic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essent...

Page 3: ...1 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your ...

Page 4: ... outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious pers...

Page 5: ...will ensure that the safety of the power tool is maintained Additional safety rules for electric routers Remove the plug from the socket before carrying out any adjustment servicing or maintenance Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure it has the right ampere rating for your power tool and is in a safe electrical condit...

Page 6: ...ny damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tool s construction and design Damage to hearing if effective earmuffs are not worn Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction Always remo...

Page 7: ... knob 6 Micrometer depth adjustment 7 Depth lock lever 8 6 position turret stop 9 On off switch 10 Spindle lock 11 Collet nut 12 Base plate 13 Dust extraction adaptor 14 Parallel guide locking knob x2 15 Parallel guide 16 Wrench 17 Template guide 18 Collet 7 18 14 16 6 17 15 4 3 5 2 9 13 1 7 10 17 8 11 12 ...

Page 8: ...tightening the collet nut with the supplied spanner 16 WARNING Do not tighten the collet nut without a bit in place or you may break the collet CAUTION Ensure the bit is firmly secured before commencing operation Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet NOTE This router only acce...

Page 9: ...e turn of the micrometer depth adjustment knob represents 1mm 8 Loosen the depth lock lever and raise the machine body 9 When making a subsequent cutting operation the final depth of cut will be reached when the depth gauge touches the selected turret stop 10 The turret stop 8 has six turrets By rotating the turret stop it is possible to quickly and easily set the depth at six different levels Thi...

Page 10: ... The proper feed rate will depend on the bit size the type of material being cut and the depth of the cut Practice first on a scrap piece of material to gauge the correct feed rate and the cut dimensions CAUTION Always use two hands to hold the router CAUTION Where possible clamp the workpiece to the bench Using the parallel guide The parallel guide 15 is an effective aid to cutting in a straight ...

Page 11: ... are tight They may vibrate loose over time Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the switches Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Re lubricate all moving parts at regular intervals If the body of the tool ne...

Page 12: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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