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Do not use the power tool if the switch does not 

turn it on and off.

 Any power tool that cannot be 

controlled with the switch is dangerous and must be 

repaired.

   

Disconnect the plug from the power source before 

making any adjustments, changing accessories, or 

storing power tools.

 Such preventive safety measures 

reduce the risk of starting the power tool accidentally.

  

 Store idle power tools out of the reach of children 

and do not allow persons unfamiliar with the power 

tool or these instructions to operate the power tool.

 

Power tools are dangerous in the hands of 

untrained users.

 

  Maintain power tools. 

Check for misalignment or 

binding of moving parts, breakage of parts and any 

other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired 

before use. Many accidents are caused by poorly 

maintained power tools.

   

Keep cutting tools sharp and clean.

 Properly  

maintained cutting tools with sharp cutting edges are 

less likely to bind and are easier to control.

   

Use the power tool, accessories and tool bits etc., 

in accordance with these instructions and in the 

manner intended for the particular type of power 

tool, taking into account the working conditions 

and the work to be performed. 

Use of the power tool 

for operations different from intended could result in a 

hazardous situation.

Service

    

Have your power tool serviced by a qualified repair 

personnel using only identical replacement parts. 

This will ensure that the safety of the power tool 

is maintained.

Additional safety rules for electric routers

•  

Remove the plug from the socket before carrying out 

any adjustment, servicing or maintenance.

•  

Fully unwind cable drum extensions to avoid potential 

overheating.

•  

When an extension cable is required, you must ensure it 

has the right ampere rating for your power tool and is 

in a safe electrical condition.

•  

Ensure your mains supply voltage is the same as your 

tool rating plate voltage.

•  

Your tool is double insulated for additional protection 

against a possible electrical insulation failure within the 

tool.

•  

Always check walls, floors and ceilings to avoid hidden 

power cables and pipes.

•  

After long working periods external metal parts and 

accessories could be hot.

•  

Always wear eye and ear protection and use a dust 

mask. 

•  

 Handle router bits with care, they can be extremely 

sharp.

•  

 Check the bit carefully for signs of damage or 

cracks before use. Replace cracked or damaged bits 

immediately.

•  

 Remove all nails, screws and other objects from the 

workpiece. You can damage the bit and the tool by 

cutting into a nail or other metal. It can also present a 

safety hazard.

•  

 Always use both handles and make sure that you have 

a good grip on the router before proceeding with any 

work.

 Keep your hands away from the rotating bit.

•  

Make sure that the bit is not in contact with the 

workpiece when you switch the machine on.

•  

Before using the tool to make a cut, switch on and let 

it run for a while. Watch for vibration or wobbling that 

could indicate an improperly installed bit.

•   

Take notice of the direction of rotation of the bit and 

the direction of feed.

5

Summary of Contents for R1020

Page 1: ...R1020 050701 Ed3 PR INSTRUCTION MANUAL 1020W 1 4 Variable Speed Plunge Router Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris ...

Page 2: ...stic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essent...

Page 3: ...1 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your ...

Page 4: ... outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious pers...

Page 5: ...will ensure that the safety of the power tool is maintained Additional safety rules for electric routers Remove the plug from the socket before carrying out any adjustment servicing or maintenance Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure it has the right ampere rating for your power tool and is in a safe electrical condit...

Page 6: ...ny damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tool s construction and design Damage to hearing if effective earmuffs are not worn Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction Always remo...

Page 7: ... knob 6 Micrometer depth adjustment 7 Depth lock lever 8 6 position turret stop 9 On off switch 10 Spindle lock 11 Collet nut 12 Base plate 13 Dust extraction adaptor 14 Parallel guide locking knob x2 15 Parallel guide 16 Wrench 17 Template guide 18 Collet 7 18 14 16 6 17 15 4 3 5 2 9 13 1 7 10 17 8 11 12 ...

Page 8: ...tightening the collet nut with the supplied spanner 16 WARNING Do not tighten the collet nut without a bit in place or you may break the collet CAUTION Ensure the bit is firmly secured before commencing operation Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet NOTE This router only acce...

Page 9: ...e turn of the micrometer depth adjustment knob represents 1mm 8 Loosen the depth lock lever and raise the machine body 9 When making a subsequent cutting operation the final depth of cut will be reached when the depth gauge touches the selected turret stop 10 The turret stop 8 has six turrets By rotating the turret stop it is possible to quickly and easily set the depth at six different levels Thi...

Page 10: ... The proper feed rate will depend on the bit size the type of material being cut and the depth of the cut Practice first on a scrap piece of material to gauge the correct feed rate and the cut dimensions CAUTION Always use two hands to hold the router CAUTION Where possible clamp the workpiece to the bench Using the parallel guide The parallel guide 15 is an effective aid to cutting in a straight ...

Page 11: ... are tight They may vibrate loose over time Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the switches Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Re lubricate all moving parts at regular intervals If the body of the tool ne...

Page 12: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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