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WARNING.

 Do not tighten the collet nut without a bit in 

place or you may break the collet.

Adjusting the cutting depth

CAUTION.

 Always ensure that the router is switched off 

and unplugged from the mains supply before adjusting 

the depth of cut.
1.  Place the router on a flat 

surface and loosen the 

depth gauge locking knob 

(5).

 2.  Allow the depth gauge (4) 

to make contact with one of 

the turret stops (8).

3.  Loosen the depth lock lever 

(7) and lower the machine 

body until the router bit 

just touches the flat surface. 

4.  Tighten the depth lock lever 

to maintain the position of 

the bit just touching the 

flat surface.

5.  Take note of the 

measurement on the scale 

of the depth gauge.

6.  Raise the depth gauge and 

tighten using the depth 

gauge locking knob. 

The difference in distance 

between the new measurement 

and the original measurement 

will be equivalent to the depth 

of cut. 
7.  Use the micrometer depth 

adjustment (6) for precise 

setting of cutting depth. 

One complete turn of the 

micrometer depth adjustment 

knob represents 1mm.

8. Loosen the depth lock lever and raise the machine body.
9.  When making a subsequent 

cutting operation, the final 

depth of cut will be reached 

when the depth gauge 

touches the selected turret 

stop.

10. The turret stop (8) has 

six turrets. By rotating the 

turret stop it is possible to 

quickly and easily set the depth at six different levels. 

This procedure is particularly useful when you wish to 

make a deep cut in a number of stages.

Switching on and off

1.  After you have set up the work and are ready to cut 

your wood, plug in the router at the power point.

2.  To start the motor, press the 

on/off switch (9) and hold 

it pressed.

3.  To stop the machine, release 

the on/off switch.

CAUTION.

 Allow the bit to 

come to a complete standstill 

before setting the router down.

Variable speed control

1.  To increase or decrease the 

speed of the router, rotate 

the variable speed dial 

(3). The speed increases 

as the numbers on the dial 

increase.

2.  Adjust the speed to suit 

different working materials. 

The tool works quicker 

and smoother at different 

speeds when working in different woods or in plastic or 

aluminium.

9

Summary of Contents for R1020

Page 1: ...R1020 050701 Ed3 PR INSTRUCTION MANUAL 1020W 1 4 Variable Speed Plunge Router Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris ...

Page 2: ...stic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essent...

Page 3: ...1 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your ...

Page 4: ... outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious pers...

Page 5: ...will ensure that the safety of the power tool is maintained Additional safety rules for electric routers Remove the plug from the socket before carrying out any adjustment servicing or maintenance Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure it has the right ampere rating for your power tool and is in a safe electrical condit...

Page 6: ...ny damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tool s construction and design Damage to hearing if effective earmuffs are not worn Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction Always remo...

Page 7: ... knob 6 Micrometer depth adjustment 7 Depth lock lever 8 6 position turret stop 9 On off switch 10 Spindle lock 11 Collet nut 12 Base plate 13 Dust extraction adaptor 14 Parallel guide locking knob x2 15 Parallel guide 16 Wrench 17 Template guide 18 Collet 7 18 14 16 6 17 15 4 3 5 2 9 13 1 7 10 17 8 11 12 ...

Page 8: ...tightening the collet nut with the supplied spanner 16 WARNING Do not tighten the collet nut without a bit in place or you may break the collet CAUTION Ensure the bit is firmly secured before commencing operation Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet NOTE This router only acce...

Page 9: ...e turn of the micrometer depth adjustment knob represents 1mm 8 Loosen the depth lock lever and raise the machine body 9 When making a subsequent cutting operation the final depth of cut will be reached when the depth gauge touches the selected turret stop 10 The turret stop 8 has six turrets By rotating the turret stop it is possible to quickly and easily set the depth at six different levels Thi...

Page 10: ... The proper feed rate will depend on the bit size the type of material being cut and the depth of the cut Practice first on a scrap piece of material to gauge the correct feed rate and the cut dimensions CAUTION Always use two hands to hold the router CAUTION Where possible clamp the workpiece to the bench Using the parallel guide The parallel guide 15 is an effective aid to cutting in a straight ...

Page 11: ... are tight They may vibrate loose over time Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the switches Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Re lubricate all moving parts at regular intervals If the body of the tool ne...

Page 12: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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