Glow-worm Hideaway 100C FF Instructions For Use Installation And Servicing Download Page 4

4

0020003579A

Gas safety (Installation and use) Regulations

In your interests and that of gas safety, it is the law that ALL gas
appliances are installed and serviced by a 

competent person

in accordance with the above regulations.

Testing and Certification

This boiler is tested and certificated for safety and
performance.  It is therefore important that no alteration is
made to the boiler, without permission, in writing, from
Glow-worm

Any alteration not approved by Glow-worm, could invalidate
the certification, boiler warranty and may also infringe the
current issue of the Statutory Requirements. The
requirements are:  The installation of this boiler must be
carried out by a 

competent person

 in accordance with the

current rules in force in the countries of destination at the
time of installation.  Manufacture's instructions supplied.
Manufacture's instructions must not be taken as overriding
statutory requirements.

CE Mark

This boiler meets the requirements of Statutory Instrument
No. 3083 The boiler (Efficiency) Regulations, and therefore
is deemed to meet the requirements of Directive 92/42/EEC
on the efficiency requirements for new hot water boilers fired
with liquid or gaseous fuels.

Type test for purposes of Regulation 5 certified by: Notified
body 0086.

Product/production certified by: Notified body 0086.

The CE mark on this appliance shows compliance with:

1. Directive 90/396/EEC on the approximation of the laws of
the Member States relating to appliances burning
gaseous fuels.

2. Directive 73/23/EEC on the harmonization of the Laws of
the Member States relating to the electrical equipment
designed for use within certain voltage limits.

3. Directive 89/336/EEC on the approximation of the Laws of
the Member States relating to electromagnetic compatibility.

Control of Substances Hazardous to Health

The adhesives and sealants used in this appliance are cured
and give no known hazard in this state.

INSULATION PADS/CERAMIC FIBRE

These can cause irritation to skin, eyes and the respiratory
tract.

If you have a history of skin complaint you may be suscepti-
ble to irritation. High dust levels are usual only if the material
is broken.
Normal handling should not cause discomfort, but follow
normal good hygiene and wash your hands before eating,
drinking or going to the lavatory.
If you do suffer irritation to the eyes or severe irritation to the
skin seek medical attention.
The insulation is composed of non-combustible material.

Electrical Supply

WARNING:

 This boiler must be earthed.

All system components shall be of an approved type and shall
be connected in accordance with the current issue of BS7671
and any applicable local regulations.

All external wiring between the appliance and the electrical
supply and earthing requirements shall comply with the current
IEE Regulations.

Connection of the boiler and system controls to the mains
supply must be through a common isolator and must be fused
3A, maximum.  This method of connection must be by a fused
double pole isolating switch, with a minimum contact separation
of 3mm on both poles.  The switch should be readily accessible
and preferably adjacent to the appliance.  It should supply the
appliance only and be easily identifiable as so doing.

Alternatively, an unswitched shuttered socket outlet and 3A
fused 3 pin plug, both to the current issue of BS1363 may be
used provided that they are not used in a room containing a bath
or shower.

Wiring to the boiler must be PVC 85

o

C insulated cable, not less

than 0.75mm

2

 (24/0.20mm).

Manual Handling Guidance

During the appliance installation it will be necessary to employ
caution and assistance whilst lifting as the appliance exceeds
the recommended weight for a one man lift.

In certain situations it may be required to use a mechanical
handling aid.

Take care to avoid trip hazards, slippery or wet surfaces.

Heating System Controls

The heating system should have installed: a programmer and
room thermostat  controlling the boiler.

Thermostatic radiator valves may be installed, however they
must not be fitted in a room where the room thermostat is
located.

Important Information

WARNINGS

Gas Leak or Fault

Turn off the gas emergency control valve immediately. Eliminate all sources of ignition, i.e. smoking, blowlamps, hot air guns

etc. Do not operate electrical lights or switches either on or off. Open all doors and windows, ventilate the area.

Sheet Metal Parts

This boiler contains metal parts (components) and care should be taken when handling and cleaning,

with particular regard to edges.

Sealed Components

Under no circumstances must the User interfere with or adjust sealed parts.

Summary of Contents for Hideaway 100C FF

Page 1: ...r Instructions for Use Installation and Servicing G C No 41 047 42 Chimney Fanned Flue Boiler 0020003579A 08 04 Hideaway 100C FF G C No 41 047 43 Hideaway 115C FF Glow worm Nottingham Road Belper Derb...

Page 2: ...ance in your home Glow worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee We recommend you complete and return...

Page 3: ...o the User 7 23 Servicing 8 23 Fault Finding 9 26 Replacement of Parts 10 29 Spare Parts 11 31 CONTENTS DESCRIPTION SECTION PAGE No INSTRUCTIONS FOR USE INSTALLATION INSTRUCTIONS SERVICING INSTRUCTION...

Page 4: ...follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention The insu...

Page 5: ...ination Manufacturer s instructions must not be taken as overriding statutory requirements These instructions should be carefully followed for the safe and economical use of your boiler NOTE The boile...

Page 6: ...ion using the telephone number on the inside front cover of this literature Please be advised that the Benchmark logbook should be completed by the installation engineer on completion of commissioning...

Page 7: ...or any remote control NOTE If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The aut...

Page 8: ...the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety Inst...

Page 9: ...th the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical installation must be carried out by a competent person All external components shall be of the approved...

Page 10: ...clearance required will vary with site conditions When the boiler is to be installed level with work surfaces and the like minimum clearances should be provided as shown in diagram 1 5 Work tops whic...

Page 11: ...ST NOT BE REDUCED IF A GRILLE IS FITTED CUPBOARD CUPBOARD 406cm2 FREE AREA FOR VENTILATION 11601 2 Water Systems The installation of the boiler must comply with the requirements of the current issue o...

Page 12: ...t3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbesettogiveatemperaturedifference of11o C 20o F a...

Page 13: ...himney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above th...

Page 14: ...must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or must both...

Page 15: ...may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boiler tappings as required se...

Page 16: ...pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 4 6 Casing Brackets Fit the two upper and two front casing...

Page 17: ...e control box and heat shield fitted in the lower casing height position 4 8 Side Casings Fit the side casings by locating their lugs into the appropriate slot in the boiler plinth see diagram 4 7 dep...

Page 18: ...usly removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Chimney Flue Adapter into the flue spigot until it engagesinthebayonetconnection thentwistcl...

Page 19: ...drain should be fitted To use the condensate drain connection on the chimney flue adapter remove the end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connec...

Page 20: ...ng connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to become disconnected...

Page 21: ...ENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON INDICATOR E RESET STANDBY INDICATOR F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LAB...

Page 22: ...ontrol fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a gas tight seal is made When the boiler temperature contr...

Page 23: ...erate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remov...

Page 24: ...the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down and back fully IMP...

Page 25: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the...

Page 26: ...external controls are calling for heat and circuit water is cold If Reset Standby indicator is lit check water system for overheating reset by turning temperature control knob off and on If the indic...

Page 27: ...to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply Failure Failure of the electric...

Page 28: ...EEN YELLOW g GREY bk BLACK p PURPLE r RED w WHITE FAN Ls LIVE Switched N NEUTRAL EARTH MAIN KEY TO TERMINAL BLOCK KEY b b b b b b p r g g r p bk bk bk bk bk g y g y g y g y br br br bk AIR PRESSURE SW...

Page 29: ...on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B Disconnect the electrical plugs from the control board PCB slightly bending bac...

Page 30: ...phs of Section 8 servicing to remove the burner from combustion chamber Remove the electrical connections and air pressure tubes from the fan NOTE Remove the electrical connections by pulling insulati...

Page 31: ...njector 100C FF 8 205746 Injector 115C FF 9 202240 Fuse 10 2000461896 Control board 11 205657 Double Burner 11 1 Part Identification The key number in diagram 11 1 and the first column of the list wil...

Page 32: ...32 0020003579A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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