Glow-worm Hideaway 100C FF Instructions For Use Installation And Servicing Download Page 30

30

0020003579A

10  Replacement  of  Parts

Diagram 10.6

10.5 Solenoid

Remove front panel to gain access, see section 6.8.

Remove the electrical plug from the multifunctional control and
remove the securing screw and then the solenoid assembly,
see diagram 10.4.

10.6 Burner

Refer to the relevant paragraphs of Section 8 servicing to
remove the burner from combustion chamber.

10.7 Injector

Refer to the relevant paragraphs of Section 8 servicing to
remove the burner from combustion chamber.

The injector can then be unscrewed from the manifold.

When replacing use a little jointing compound on the external
thread only, to ensure a gas tight seal.

10.8 Air Pressure Switch

Refer to the relevant paragraphs of Section 8 servicing to
remove the burner from combustion chamber.

Remove the air pressure tubes and electrical connections from
the switch, release the securing screws and remove the switch,
see diagram 10.5.

When fitting the replacement make sure that the air pressure
tubes are fitted with the clear tube from the air pressure switch
to the front fan connection, as shown in diagram 10.5 and the
electrical connections are made as shown in wiring diagram
9.4.

10.9 Fan

Refer to the relevant paragraphs of Section 8 servicing to
remove the burner from combustion chamber.

Remove the electrical connections and air pressure tubes from
the fan.

NOTE:

 Remove the electrical connections by pulling insulation

boots only.

Withdraw fan and flue hood assembly from boiler by taking hold
of fan, lifting slightly up and remove, see diagram 8.7.

Undo the screw securing the fan to the flue hood and disengage
fan from flue hood.

When re-assembling, make sure that the air pressure tubes are
fitted as before and that the fan duct  engages fully into the flue
duct extension piece.

The polarity of the electrical connections is not important.

Diagram 10.5

11829

AIR PRESSURE
SWITCH
ELECTRICAL
CONNECTIONS

AIR
PRESSURE
SWITCH

REAR AIR
PRESSURE SWITCH
TUBE (RED)

FRONT AIR
PRESSURE
SWITCH
TUBE (CLEAR)

10.10 Insulation

Refer to the relevant paragraphs of Section 8 servicing to
remove the burner from combustion chamber.

Sides

Undo the burner support bracket nuts and remove support
bracket and insulation, see diagram 10.6.

Refit support bracket with new side insulation.

Rear

Bend forward rear insulation securing nibs, one on each side, to
release insulation.

Fit new insulation and bend back securing nibs.

Diagram 10.4

REAR
INSULATION
PANEL

SIDE INSULATION

BURNER SUPPORT
BRACKET

NUTS

12108

GAS
SERVICE
COCK
UNION

ELECTRICAL
PLUG

LONG
SCREWS
(2)

SOLENOID
ASSEMBLY

SECURING
SCREW

12167

SOLENOID
SECURING
SCREW

SHORT
SCREWS
(2)

Summary of Contents for Hideaway 100C FF

Page 1: ...r Instructions for Use Installation and Servicing G C No 41 047 42 Chimney Fanned Flue Boiler 0020003579A 08 04 Hideaway 100C FF G C No 41 047 43 Hideaway 115C FF Glow worm Nottingham Road Belper Derb...

Page 2: ...ance in your home Glow worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee We recommend you complete and return...

Page 3: ...o the User 7 23 Servicing 8 23 Fault Finding 9 26 Replacement of Parts 10 29 Spare Parts 11 31 CONTENTS DESCRIPTION SECTION PAGE No INSTRUCTIONS FOR USE INSTALLATION INSTRUCTIONS SERVICING INSTRUCTION...

Page 4: ...follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention The insu...

Page 5: ...ination Manufacturer s instructions must not be taken as overriding statutory requirements These instructions should be carefully followed for the safe and economical use of your boiler NOTE The boile...

Page 6: ...ion using the telephone number on the inside front cover of this literature Please be advised that the Benchmark logbook should be completed by the installation engineer on completion of commissioning...

Page 7: ...or any remote control NOTE If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The aut...

Page 8: ...the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety Inst...

Page 9: ...th the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical installation must be carried out by a competent person All external components shall be of the approved...

Page 10: ...clearance required will vary with site conditions When the boiler is to be installed level with work surfaces and the like minimum clearances should be provided as shown in diagram 1 5 Work tops whic...

Page 11: ...ST NOT BE REDUCED IF A GRILLE IS FITTED CUPBOARD CUPBOARD 406cm2 FREE AREA FOR VENTILATION 11601 2 Water Systems The installation of the boiler must comply with the requirements of the current issue o...

Page 12: ...t3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbesettogiveatemperaturedifference of11o C 20o F a...

Page 13: ...himney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above th...

Page 14: ...must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or must both...

Page 15: ...may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boiler tappings as required se...

Page 16: ...pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 4 6 Casing Brackets Fit the two upper and two front casing...

Page 17: ...e control box and heat shield fitted in the lower casing height position 4 8 Side Casings Fit the side casings by locating their lugs into the appropriate slot in the boiler plinth see diagram 4 7 dep...

Page 18: ...usly removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Chimney Flue Adapter into the flue spigot until it engagesinthebayonetconnection thentwistcl...

Page 19: ...drain should be fitted To use the condensate drain connection on the chimney flue adapter remove the end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connec...

Page 20: ...ng connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to become disconnected...

Page 21: ...ENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON INDICATOR E RESET STANDBY INDICATOR F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LAB...

Page 22: ...ontrol fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a gas tight seal is made When the boiler temperature contr...

Page 23: ...erate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remov...

Page 24: ...the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down and back fully IMP...

Page 25: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the...

Page 26: ...external controls are calling for heat and circuit water is cold If Reset Standby indicator is lit check water system for overheating reset by turning temperature control knob off and on If the indic...

Page 27: ...to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply Failure Failure of the electric...

Page 28: ...EEN YELLOW g GREY bk BLACK p PURPLE r RED w WHITE FAN Ls LIVE Switched N NEUTRAL EARTH MAIN KEY TO TERMINAL BLOCK KEY b b b b b b p r g g r p bk bk bk bk bk g y g y g y g y br br br bk AIR PRESSURE SW...

Page 29: ...on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B Disconnect the electrical plugs from the control board PCB slightly bending bac...

Page 30: ...phs of Section 8 servicing to remove the burner from combustion chamber Remove the electrical connections and air pressure tubes from the fan NOTE Remove the electrical connections by pulling insulati...

Page 31: ...njector 100C FF 8 205746 Injector 115C FF 9 202240 Fuse 10 2000461896 Control board 11 205657 Double Burner 11 1 Part Identification The key number in diagram 11 1 and the first column of the list wil...

Page 32: ...32 0020003579A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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