Glow-worm Hideaway 100C FF Instructions For Use Installation And Servicing Download Page 10

10

0020003579A

Diagram 1.6

MINIMUM CLEARANCES
UNDER WORKTOP, FIXTURES

9924

   10

   10

CUPBOARD

CUPBOARD

   10

WORKTOP
OR FIXTURE

25

1.7 Condensate Drain

A plastic drain pipe may need to be fitted to allow discharge of
condensate to a drain.

Condensate should, if possible, be discharged into  the internal
household draining system. If this is not practical, discharge can
be made externally into the household drainage system or a
purpose designed soak away, see section 4.11 for more details.

1.8 Boiler Location

This boiler is not suitable for outside installation.

The boiler must not be installed in a room used or intended to
be used as sleeping accommodation or a room containing a
bath or shower.

In GB this is the current I.E.E. WIRING REGULATIONS and
BUILDING REGULATIONS.

In IE reference should be made to the current edition of I.S.813
"Domestic Gas Installations" and the current ETCI rules.

The boiler casing can be fitted at two heights. Refer to
diagram 1.4.

The boiler is assembled at the factory with the control box and
heat shield fitted in the lower position.

The boiler must stand on a level floor, conforming with local
authority requirements and building regulations.
The base temperature is within the requirements of the current
issue of BS5258.  The boiler may stand on a wooden floor but
a metal base plate is required to protect plastic tiles and similar
floor coverings.

Suitable installation clearance needs to be available at the
sides of the boiler to facilitate direct connection of pipework and
making good around the flue assembly. The actual clearance
required will vary with site conditions.

When the boiler is to be installed level with work surfaces and
the like, minimum clearances should be provided as shown in
diagram 1.5.  Work tops which overhang the cupboard sides,
almost in contact with the casing top, require a larger minimum
air gap. Flush sided fixtures require the same overall minimum
space but can have a reduced air gap on one side.

Boilers to be installed under work tops or fixtures, should be
positioned to provide minimum clearances as shown in diagram
1.6.  To facilitate minimum clearances it may be necessary to
modify kitchen units and fixtures.

Combustible material must be a minimum of 25mm (1in) away
from the flue components, see diagram 1.6.

A front access clearance for servicing of 700mm, should be
provided.

The boiler can be installed within a cupboard, refer to minimum
ventilation and clearances as shown in diagram 1.7

If the boiler is to be installed in a cupboard or compartment,
make sure that nothing will obstruct the openings/vents in the
compartment.

A compartment used to enclose the boiler must be designed
and constructed specifically for this purpose.  An existing
cupboard or compartment modified for the purpose may be
used.  Details of essential features of cupboard or compartment
design are given in the current issue of BS6798.

Where the installation of the boiler will be in an unusual location,
special procedures are necessary the current issue of BS6798
gives detailed guidance on this aspect.

BOILER CASING HEIGHT(S)

Diagram 1.4

BOILER
CASING
ALTERNATIVE
HEIGHT
POSITIONS

MIN.

MAX.

To
floor
level

FLOOR LEVEL

9922

1 General Data

Diagram 1.5

MINIMUM CLEARANCES
LEVEL WITH WORKTOP

9923

494 MIN.

494 MIN.

CUPBOARDS

WORKTOP

   10

   10

BOILER

BOILER

    5

MAX.900
MIN. 860

Summary of Contents for Hideaway 100C FF

Page 1: ...r Instructions for Use Installation and Servicing G C No 41 047 42 Chimney Fanned Flue Boiler 0020003579A 08 04 Hideaway 100C FF G C No 41 047 43 Hideaway 115C FF Glow worm Nottingham Road Belper Derb...

Page 2: ...ance in your home Glow worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee We recommend you complete and return...

Page 3: ...o the User 7 23 Servicing 8 23 Fault Finding 9 26 Replacement of Parts 10 29 Spare Parts 11 31 CONTENTS DESCRIPTION SECTION PAGE No INSTRUCTIONS FOR USE INSTALLATION INSTRUCTIONS SERVICING INSTRUCTION...

Page 4: ...follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention The insu...

Page 5: ...ination Manufacturer s instructions must not be taken as overriding statutory requirements These instructions should be carefully followed for the safe and economical use of your boiler NOTE The boile...

Page 6: ...ion using the telephone number on the inside front cover of this literature Please be advised that the Benchmark logbook should be completed by the installation engineer on completion of commissioning...

Page 7: ...or any remote control NOTE If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The aut...

Page 8: ...the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety Inst...

Page 9: ...th the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical installation must be carried out by a competent person All external components shall be of the approved...

Page 10: ...clearance required will vary with site conditions When the boiler is to be installed level with work surfaces and the like minimum clearances should be provided as shown in diagram 1 5 Work tops whic...

Page 11: ...ST NOT BE REDUCED IF A GRILLE IS FITTED CUPBOARD CUPBOARD 406cm2 FREE AREA FOR VENTILATION 11601 2 Water Systems The installation of the boiler must comply with the requirements of the current issue o...

Page 12: ...t3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbesettogiveatemperaturedifference of11o C 20o F a...

Page 13: ...himney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above th...

Page 14: ...must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or must both...

Page 15: ...may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boiler tappings as required se...

Page 16: ...pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 4 6 Casing Brackets Fit the two upper and two front casing...

Page 17: ...e control box and heat shield fitted in the lower casing height position 4 8 Side Casings Fit the side casings by locating their lugs into the appropriate slot in the boiler plinth see diagram 4 7 dep...

Page 18: ...usly removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Chimney Flue Adapter into the flue spigot until it engagesinthebayonetconnection thentwistcl...

Page 19: ...drain should be fitted To use the condensate drain connection on the chimney flue adapter remove the end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connec...

Page 20: ...ng connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to become disconnected...

Page 21: ...ENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON INDICATOR E RESET STANDBY INDICATOR F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LAB...

Page 22: ...ontrol fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a gas tight seal is made When the boiler temperature contr...

Page 23: ...erate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remov...

Page 24: ...the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down and back fully IMP...

Page 25: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the...

Page 26: ...external controls are calling for heat and circuit water is cold If Reset Standby indicator is lit check water system for overheating reset by turning temperature control knob off and on If the indic...

Page 27: ...to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply Failure Failure of the electric...

Page 28: ...EEN YELLOW g GREY bk BLACK p PURPLE r RED w WHITE FAN Ls LIVE Switched N NEUTRAL EARTH MAIN KEY TO TERMINAL BLOCK KEY b b b b b b p r g g r p bk bk bk bk bk g y g y g y g y br br br bk AIR PRESSURE SW...

Page 29: ...on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B Disconnect the electrical plugs from the control board PCB slightly bending bac...

Page 30: ...phs of Section 8 servicing to remove the burner from combustion chamber Remove the electrical connections and air pressure tubes from the fan NOTE Remove the electrical connections by pulling insulati...

Page 31: ...njector 100C FF 8 205746 Injector 115C FF 9 202240 Fuse 10 2000461896 Control board 11 205657 Double Burner 11 1 Part Identification The key number in diagram 11 1 and the first column of the list wil...

Page 32: ...32 0020003579A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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