Glow-worm Hideaway 100C FF Instructions For Use Installation And Servicing Download Page 15

15

0020003579A

General Installation Notes

The appliance pack contains :-

Boiler.

Casing panels, packed separately.

Loose items fittings pack, see list in pack.

The flue adapter with flue extension is supplied separately.

Before installation of the boiler make sure that the location
selected is in accordance with the requirements of Section 1.7.

4.1 Unpacking

The boiler casing panels are packed separately within the main
carton and are designed to enable gas and water connections
to be made before fitting the casing panels.

The casing brackets, flue restrictor, distributor tube and other
loose items, are in the fittings pack.

IMPORTANT.

 With regards to the Manual Handling Operations,

1992 Regulations, the following operation exceeds the
recommended weight for one man lift.

4.2 Water Connections - Gravity Domestic and
Pumped Heating

Fit suitable fittings into the boiler tappings, see diagram 4.1.
Make sure that all pipes are taken backwards and will clear the
casings, see diagram 1.1.

NOTE:  It is recommended that plastic pipes for primary
pipework should not be used for this boiler.

Heating flow:  Any one of the two upper connections may be
used.

Domestic flow:  Any one of the remaining upper connections
may be used.

Heating return:  The water distributor tube must be fitted into
either of the front lower connections on all installations, see
diagram 4.2.  This tube is packed in the fittings pack.

Domestic return:  Any one of the remaining lower connections
may be used for the gravity domestic hot water return.

Fit plugs into any unused boiler tappings.

4.3 Water Connections - Fully Pumped
Systems

Fit suitable fittings into the boiler tappings as required, see
diagram 4.3.  Make sure that all pipes are taken backwards and
will clear the casings, see diagram 1.1.

NOTE:

  It is recommended that plastic pipes for primary

pipework should not be used for this boiler.

It is important that all connections are made as shown in
diagram 4.3.

Fit the water distributor tube into the return connection, see
diagram 4.2.  This tube is packed in the fittings pack.

Fit plugs into any unused boiler tappings.

4.4 Thermistor Pocket

Fit the thermistor phial pocket supplied, in the fittings pack, into
the front tapping adjacent to the heating flow connection.
Having chosen the flow connection and plugged the alternative
connection.

Carefully unwind the thermistor capillary, insert phial fully into
the pocket and secure with grommet moulded to the cable.

4  Installation

Diagram 4.1

WATER CONNECTIONS - GRAVITY
DOMESTIC, PUMPED HEATING

ALTERNATIVE
HEATING RETURN
With distributor
tube (not shown)

ALTERNATIVE
HEATING OR
DOMESTIC
HOT WATER
FLOW
(Thermistor
phial & pocket
must be
adjacent to
heating flow
connection)

GRAVITY
DOMESTIC
RETURN TO
ANY OF THE
3 REMAINING
LOWER
CONNECTIONS

9859

DISTRIBUTOR TUBE

Diagram 4.2

1277

UPPER
MARKER

DISTRIBUTOR
TUBE
MUST BE IN
PUMPED
RETURN
CONNECTION

UPPER MARKER must lie
between the two outer
NOTCHES

Diagram 4.3

WATER CONNECTIONS FULLY
PUMPED SYSTEMS

9859

ALTERNATIVE
FLOW
POSITIONS
(must be
adjacent to
THERMOSTAT
PHIAL
POCKET)

ALTERNATIVE
RETURN
POSITIONS
With distributor
tube (not shown)

Summary of Contents for Hideaway 100C FF

Page 1: ...r Instructions for Use Installation and Servicing G C No 41 047 42 Chimney Fanned Flue Boiler 0020003579A 08 04 Hideaway 100C FF G C No 41 047 43 Hideaway 115C FF Glow worm Nottingham Road Belper Derb...

Page 2: ...ance in your home Glow worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee We recommend you complete and return...

Page 3: ...o the User 7 23 Servicing 8 23 Fault Finding 9 26 Replacement of Parts 10 29 Spare Parts 11 31 CONTENTS DESCRIPTION SECTION PAGE No INSTRUCTIONS FOR USE INSTALLATION INSTRUCTIONS SERVICING INSTRUCTION...

Page 4: ...follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention The insu...

Page 5: ...ination Manufacturer s instructions must not be taken as overriding statutory requirements These instructions should be carefully followed for the safe and economical use of your boiler NOTE The boile...

Page 6: ...ion using the telephone number on the inside front cover of this literature Please be advised that the Benchmark logbook should be completed by the installation engineer on completion of commissioning...

Page 7: ...or any remote control NOTE If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The aut...

Page 8: ...the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety Inst...

Page 9: ...th the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical installation must be carried out by a competent person All external components shall be of the approved...

Page 10: ...clearance required will vary with site conditions When the boiler is to be installed level with work surfaces and the like minimum clearances should be provided as shown in diagram 1 5 Work tops whic...

Page 11: ...ST NOT BE REDUCED IF A GRILLE IS FITTED CUPBOARD CUPBOARD 406cm2 FREE AREA FOR VENTILATION 11601 2 Water Systems The installation of the boiler must comply with the requirements of the current issue o...

Page 12: ...t3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbesettogiveatemperaturedifference of11o C 20o F a...

Page 13: ...himney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above th...

Page 14: ...must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or must both...

Page 15: ...may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boiler tappings as required se...

Page 16: ...pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 4 6 Casing Brackets Fit the two upper and two front casing...

Page 17: ...e control box and heat shield fitted in the lower casing height position 4 8 Side Casings Fit the side casings by locating their lugs into the appropriate slot in the boiler plinth see diagram 4 7 dep...

Page 18: ...usly removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Chimney Flue Adapter into the flue spigot until it engagesinthebayonetconnection thentwistcl...

Page 19: ...drain should be fitted To use the condensate drain connection on the chimney flue adapter remove the end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connec...

Page 20: ...ng connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to become disconnected...

Page 21: ...ENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON INDICATOR E RESET STANDBY INDICATOR F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LAB...

Page 22: ...ontrol fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a gas tight seal is made When the boiler temperature contr...

Page 23: ...erate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remov...

Page 24: ...the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down and back fully IMP...

Page 25: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the...

Page 26: ...external controls are calling for heat and circuit water is cold If Reset Standby indicator is lit check water system for overheating reset by turning temperature control knob off and on If the indic...

Page 27: ...to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply Failure Failure of the electric...

Page 28: ...EEN YELLOW g GREY bk BLACK p PURPLE r RED w WHITE FAN Ls LIVE Switched N NEUTRAL EARTH MAIN KEY TO TERMINAL BLOCK KEY b b b b b b p r g g r p bk bk bk bk bk g y g y g y g y br br br bk AIR PRESSURE SW...

Page 29: ...on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B Disconnect the electrical plugs from the control board PCB slightly bending bac...

Page 30: ...phs of Section 8 servicing to remove the burner from combustion chamber Remove the electrical connections and air pressure tubes from the fan NOTE Remove the electrical connections by pulling insulati...

Page 31: ...njector 100C FF 8 205746 Injector 115C FF 9 202240 Fuse 10 2000461896 Control board 11 205657 Double Burner 11 1 Part Identification The key number in diagram 11 1 and the first column of the list wil...

Page 32: ...32 0020003579A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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