Glow-worm Hideaway 100C FF Instructions For Use Installation And Servicing Download Page 18

18

0020003579A

4  Installation

Diagram 4.10

4.9 Flue / Boiler Connection

Remove the three self-tapping screws from the lower part of the
control box support bracket, see diagram 4.9.

Undo the wing nut that secures the top of the heat shield and
carefully hinge down control box and heat shield, see diagram
4.9.

Release the three toggle latches that secure the fan access
door and remove, see diagram 4.10.

Remove the electrical connections from the fan by pulling the
insulation boots only and disconnect the two air pressure tubes
from the fan taking note of their positions, see diagram 4.11.

Remove the fan assembly from the flue hood by removing the
securing screw, pull forward and lift up to release the 3 hooked
securing lugs underneath the fan, see diagrams 4.11 and 4.12.

From the Chimney Flue Adapter Kit take the flue spigot, the
gasket is supplied in the fittings pack.

Connect the flue spigot and gasket to the top flue outlet of the
boiler using the self tapping screws provided, see diagram 4.13.

From the Chimney Flue Adapter Kit, take the chimney flue
adapter and remove restrictor securing screw, select and fit
appropriate restrictor -
100CFF: marked 'D'
115CFF: marked 'E'
then secure in place with the previously removed screw.  To
connect a condensate drain, remove plastic end stop by
depressing the collet.

Slide the Chimney Flue Adapter into the flue spigot until it
engages in the bayonet connection, then twist clockwise to lock,
see diagram 4.13.

Rest  the flue duct extension on the support bracket and engage
into the chimney flue adapter, see diagram 4.14.  Refit fan
ensuring it is engaged into the flue duct extension and the
securing lugs are located correctly into the flue hood, secure
with fan securing screw. Replace electrical connections and air
pressure tubes.

The polarity of the electrical connections is not important.

Make sure that the air pressure tubes are fitted as before, see
diagram 4.11 and that the fan duct  engages fully into the flue
duct extension piece.

IMPORTANT.

 With regards to the Manual Handling Operations,

1992 Regulations, the following operation exceeds the
recommended weight for one man lift.

Place the boiler in position taking care not to damage the casing
panels.

Flue Connection

NOTE:

 Fix and seal the flue to the hood of the chimney flue

adapter in accordance with normal practice.

The flue should be 125mm (5in) nominal diameter, refer to
section 3.

Diagram 4.12

TOGGLE LATCHES

FAN ACCESS
DOOR

10266

REAR AIR PRESSURE
SWITCH TUBE (RED)

FAN ELECTRICAL
CONNECTIONS

FRONT AIR
PRESSURE SWITCH
TUBE (CLEAR)

Diagram 4.11

AIR
PRESSURE
TUBE (RED)

FAN
SECURING
SCREW

TOGGLE LATCHES

12103

12084

SECURING
LUGS (3 OFF)

Summary of Contents for Hideaway 100C FF

Page 1: ...r Instructions for Use Installation and Servicing G C No 41 047 42 Chimney Fanned Flue Boiler 0020003579A 08 04 Hideaway 100C FF G C No 41 047 43 Hideaway 115C FF Glow worm Nottingham Road Belper Derb...

Page 2: ...ance in your home Glow worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee We recommend you complete and return...

Page 3: ...o the User 7 23 Servicing 8 23 Fault Finding 9 26 Replacement of Parts 10 29 Spare Parts 11 31 CONTENTS DESCRIPTION SECTION PAGE No INSTRUCTIONS FOR USE INSTALLATION INSTRUCTIONS SERVICING INSTRUCTION...

Page 4: ...follow normal good hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention The insu...

Page 5: ...ination Manufacturer s instructions must not be taken as overriding statutory requirements These instructions should be carefully followed for the safe and economical use of your boiler NOTE The boile...

Page 6: ...ion using the telephone number on the inside front cover of this literature Please be advised that the Benchmark logbook should be completed by the installation engineer on completion of commissioning...

Page 7: ...or any remote control NOTE If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The aut...

Page 8: ...the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety Inst...

Page 9: ...th the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical installation must be carried out by a competent person All external components shall be of the approved...

Page 10: ...clearance required will vary with site conditions When the boiler is to be installed level with work surfaces and the like minimum clearances should be provided as shown in diagram 1 5 Work tops whic...

Page 11: ...ST NOT BE REDUCED IF A GRILLE IS FITTED CUPBOARD CUPBOARD 406cm2 FREE AREA FOR VENTILATION 11601 2 Water Systems The installation of the boiler must comply with the requirements of the current issue o...

Page 12: ...t3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbesettogiveatemperaturedifference of11o C 20o F a...

Page 13: ...himney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above th...

Page 14: ...must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or must both...

Page 15: ...may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boiler tappings as required se...

Page 16: ...pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 4 6 Casing Brackets Fit the two upper and two front casing...

Page 17: ...e control box and heat shield fitted in the lower casing height position 4 8 Side Casings Fit the side casings by locating their lugs into the appropriate slot in the boiler plinth see diagram 4 7 dep...

Page 18: ...usly removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Chimney Flue Adapter into the flue spigot until it engagesinthebayonetconnection thentwistcl...

Page 19: ...drain should be fitted To use the condensate drain connection on the chimney flue adapter remove the end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connec...

Page 20: ...ng connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to become disconnected...

Page 21: ...ENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON INDICATOR E RESET STANDBY INDICATOR F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LAB...

Page 22: ...ontrol fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a gas tight seal is made When the boiler temperature contr...

Page 23: ...erate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remov...

Page 24: ...the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down and back fully IMP...

Page 25: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the...

Page 26: ...external controls are calling for heat and circuit water is cold If Reset Standby indicator is lit check water system for overheating reset by turning temperature control knob off and on If the indic...

Page 27: ...to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply Failure Failure of the electric...

Page 28: ...EEN YELLOW g GREY bk BLACK p PURPLE r RED w WHITE FAN Ls LIVE Switched N NEUTRAL EARTH MAIN KEY TO TERMINAL BLOCK KEY b b b b b b p r g g r p bk bk bk bk bk g y g y g y g y br br br bk AIR PRESSURE SW...

Page 29: ...on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B Disconnect the electrical plugs from the control board PCB slightly bending bac...

Page 30: ...phs of Section 8 servicing to remove the burner from combustion chamber Remove the electrical connections and air pressure tubes from the fan NOTE Remove the electrical connections by pulling insulati...

Page 31: ...njector 100C FF 8 205746 Injector 115C FF 9 202240 Fuse 10 2000461896 Control board 11 205657 Double Burner 11 1 Part Identification The key number in diagram 11 1 and the first column of the list wil...

Page 32: ...32 0020003579A Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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