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PROBLEMS AND REMEDIAL ACTION

SCALE

In hard water areas it is recommended that an in-line scale inhibitor is fitted.  Reducing 
the temperature of the stored water will reduce the rate at which scale forms.  If the 
recovery rate is badly affected, this is an indication that scaling may have occurred.  In 
this event, follow the procedures as recommended by a reputable Water Treatment 
Company.

GENERAL

No water at the tap.  Check that the mains water supply is turned ON.  Check the line 
strainer is not blocked.  Check that the combination valve has been fitted so that 
water is flowing in the correct direction.
If the water at the tap is cold, ensure that the boiler has been switched ON and is 
working correctly.  Check that there are no air locks in the primary system.  ISOLATE 
THE UNIT AT THE MAINS ELECTRIC SUPPLY AND THEN CHECK THE FOLLOWING:
i. 

The cylinder thermostat

ii.  The thermal cut-out, which can be re-set by pushing the red button
iii.  The motorised valve
iv.  The boiler thermostat
v.  The boiler thermostat cut-out (if fitted)

ANY ENERGY CUT-OUT MUST NEVER BE BY-PASSED UNDER ANY CIRCUMSTANCES.

If  the  units  are  not  getting  hot  and  the  heat  source  is  electrical,  ensure  that  the 
immersion heaters are isolated from the mains before re-setting the energy cut-out.  
If the immersion heater(s) need replacing this should be done with the units supplied 
from Gledhill Building Products Limited.  Same day despatch to approved installers 
can be arranged by telephoning 01253 474402. 

DISCHARGE FROM RELIEF VALVES

If cold water is discharging from the expansion relief valve into the tundish  check the 
pressure on the expansion vessel when cold and recharge if necessary.

If the fault continues and the problem cannot be stopped by operating the easing 
control a few times then either the Pressure Reducing Valve or the Relief Valve may 
be at fault.  If the cold water pressure is too high, this would suggest that the Pressure 
Reducing Valve is at fault and the Gledhill approved replacement should be fitted.  
If the pressure is correct then the Relief Valve will require replacing with a Gledhill 
approved component.

See Commissioning for drain down procedure.

If there is an overheat fault and very hot water is being discharged, turn off the heat 
source, but not the water supply.
When the supply is cool, check thermostats and energy cut-outs in the boiler and 
immersion heaters and replace the faulty component with a unit supplied by Gledhill 
and check that it works correctly before returning the system to full operation.

         

Page 16

FAULT FINDING

Summary of Contents for Xstream

Page 1: ...e most of Solar Technology Xstream an unvented domestic hot water cylinder Design Installation Instructions Tested by KIWA Evaluation Testing Centre and found to comply with the Building Regulations Please leave these instructions adjacent to the appliance ...

Page 2: ...MATTERS OF DESIGN SELECTION OR SPECIFICATION FOR THE EFFECTIVENESS OF AN INSTALLATION OR SYSTEM CONTAINING ONE OF OUR PRODUCTS UNLESS SPECIFICALLY REQUESTED TO DO SO IN WRITING All goods are sold subject to our Conditions of Sale which are set out at the rear of this specification In the interest of continuously improving the Xstream range Gledhill BuildingProductsLimitedreservetherighttomodifythe...

Page 3: ...ect way up in a dry place Any manual handling lifting operations will need to comply with the requirements of the Manual Handling Operations Regulations issued by the H S E The appliance can be moved using a sack truck on the rear face although care should be taken and the route should be even In apartment buildings containing a number of storeys we would recommend that the appliances are moved ve...

Page 4: ...temperature The twin tube design of Xstream overcomes this problem and therefore significantly reduces the risk of legionella Draindowniseffectedfromthevery bottom of both tubes Xstream is available in two basic variants 1 Xstream Direct For providing hot water heated by electricity Figure 1 2 Xstream Indirect For use with gas or oil boilers Figure 2 XSTREAM DIRECT Figure 1 Xstream direct is an el...

Page 5: ... combination inlet group 7 BSP F connection for drain valve not supplied 8 22mm copper connection for hot water supply Component kit supplied separately 1 Combinationvalveincorporatingpressure reducing valve strainer cold water connections expansion relief valve and check valve 2 Potable water expansion vessel 3 Tundish 4 Installation instructions s n o i t p O l e d o M t c e r i D 1 e l b a T l ...

Page 6: ... ISCHARGE PIPE 4UNDISH MMERSION IN 0RIMARY FLOW NTI VAC RELIEF VALVE OMBINATION INLET VALVE SET AINS PRESSURE COLD CONNECTION TO THE APPLIANCE AND PRESSURE GAUGE TEST POINT ALANCED COLD SUPPLY BAR IF REQUIRED AINS PRESSURE COLD SUPPPLY XPANSION RELIEF DISCHARGE TO RUN VERTICALLY AS FAR AS PRACTICAL XSTREAM INDIRECT Basic Appliance see Figure 2 1 Anti vacuum valve 2 Temperature and Pressure relief ...

Page 7: ...a v o m e r h t i w 3 4 0 4 V l l e w y e n o H m m 2 2 _ e v l a v e n o Z G T H d a e h e l b a v o m e r h t i w 3 4 0 4 V l l e w y e n o H m m 8 2 _ e v l a v e n o Z G T H 5 2 t a t e s y r o t c a f c i t a m o t u A p a m o C e v l a v s s a p y B e v l a v f e i l e r e r u s s e r P O R P M E O t e m l i Z S S F F t i k m e t s y s d e l a e s f o t r a p s a d e i l p p u s s l e s s e ...

Page 8: ...imum of 22mm usually in the form of a 25mm MDPE supply Theminimumrecommendedstaticpressureto operate an Xstream domestic system is 2 bar There should be a flow of at least 25 litres per minute or above available into the property Normally Xstream provides well in excess of 30 litres min in most conditions Flow rates for ALL mains pressure systems are subject to district pressures and system dynami...

Page 9: ...d supply must be shared between all terminal fittings It is important that a 22mm supply is brought to the appliance and a 22mm take off is continued at least to the bath If there are two baths 28mm pipework should be considered Smaller pipework or the use of flow restrictors should be considered for other outlets so as to balance the water available In any event the distribution pipework should g...

Page 10: ...COMBINATION INLET GROUP Combines elements 1 2 and 3 below 1 Pressure Reducing Valve This must be fixed near the cylinder The cold water supply terminal fittings in the property should be taken from the cold water tapping of this valve to ensure balanced hot and cold pressures This valve is factory set to ensure the correct operating pressure for the Xstream 2 Non Return Valve This is integral with...

Page 11: ...eatersarefittedtoalldirectmodelsandoneimmersionheaterisfitted to the indirect models Where it is intended that units are fitted to offpeak circuits then suitable controllers must be supplied External wiring to the immersion heaters must be in accordance with the relevant IEE Wiring Regulations and the circuit must be protected by a suitable fuse and a double pole isolating switch SAFETY The immers...

Page 12: ...lve must be wired so that they both switch off should an overheat situation develop It is important to follow the wiring diagram in the Wiring Section of these instructions SEALED PRIMARY CIRCUIT Any boiler used must be of a rated output of lessthan45kWandmustbefittedwithanover temperature cut out Unvented primary circuits may be filled or replenished by means of a temporary connection between the...

Page 13: ... E L SL N E L N E Pump L SL N E Pump 6 N Boiler t 7 E 8 L 9 N 10 E 11 L 12 SL 13 N 14 E R thermostat L 2 1 L 2 N 3 E 5 SL From pole isolator 230V 5A 50Hz 4 L L N E 15 L 16 N 18 L1 17 E 19 L2 20 L 21 N 23 L1 22 E 24 L2 HTG Zone valve brown grey blue orange g y HTG Zone valve brown grey blue orange g y HW Zone valve brown grey blue orange g y H brown grey blue orange g y L N E Heati C 1 C 1 HW ON HT...

Page 14: ... Models Ver 081003 230V 50Hz 5A L N E Double pole fused isolator Pump Room thermostat OH thermostat Control thermostat programmer HW zone valve HTG zone valve N L SL N Boiler HW HTG Honeywell dual tore thermostat L L N E Boiler Page 14 INSTALLATION ...

Page 15: ... GROUP Allow the cylinder to heat to normal working temperature with whatever heat source is to be used and check again for leaks The Pressure Relief Valve should not operate during the heating cycle Theboiler heatingsystemsshouldbefilledandcommissionedinaccordancewithgood practice following the guidance in BS 5449 the boiler manufacturers instructions NOTE This appliance is covered by BENCHMARK a...

Page 16: ...he immersion heaters are isolated from the mains before re setting the energy cut out If the immersion heater s need replacing this should be done with the units supplied from Gledhill Building Products Limited Same day despatch to approved installers can be arranged by telephoning 01253 474402 DISCHARGE FROM RELIEF VALVES If cold water is discharging from the expansion relief valve into the tundi...

Page 17: ... 4 p u o r g t e l n i n o i t a n i b m o C l l e w y e n o H 0 7 1 G X 4 e v l a v e n o z t r o p 2 m m 2 2 l l e w y e n o H 3 8 0 G X 5 l e s s e v n o i s n a p x e e r t i l 2 1 t e m l i Z 4 6 1 G X 6 l e s s e v n o i s n a p x e e r t i l 8 1 t e m l i Z 9 0 0 G X 7 l e s s e v n o i s n a p x e e r t i l 5 2 t e m l i Z 5 6 1 G X 8 h s i d n u T l l e w y e n o H 3 7 1 G X 9 e v l a v m...

Page 18: ...ors Ltd Haywood House 40 New Road Stourbridge West Midlands DY8 1PA Telephone 01384 442611 Fax 01384 442612 WATER SAVINGS OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwingontoTaps Mixerswithinternalorexternal threads on their noses Anti Vandal models also available 2 MR05 T Range Internal Regulators Push fit into TaporMixerseats Produced inthr...

Page 19: ...THE PRODUCT ACH APPLIANCE IS SUPPLIED WITH A PALLET WHICH HAS BEEN ATTACHED TO THE UNIT VIA THE PACKAGING 4HE PALLET WILL ALSO ALLOW FOR ONE OR TWO PERSONS TO GET A GOOD HOLD E 4AKING THE LEAD FOR TEAM LIFTS S MORE THAN ONE PERSON IS REQUIRED FOR THESE PRODUCTS ENSURE THAT ONE PERSON IS TAKING THE LEAD 4HIS MAY BE YOU SO ENSURE THAT EACH PERSON THAT IS HELPING IS MADE AWARE OF THE WEIGHT AND OF TH...

Page 20: ...and Tanks The copper storage vessel is guaranteed for ten years and if it proves to be defective either in materials or workmanship we will either repair or supply replacement at our option with the closest substitute in the case of any obsolete product to any address in Great Britain i free of all charge during the first year after delivery by us ii thereafter at a charge of one tenth of the then...

Page 21: ... ii all other goods the subject to of any other contract between the Purchaser and us which at the time of payment of the full price of the goods sold under this contract have been delivered to the Purchaser but not paid for in full c until property in the goods supplied hereunder passes to the Purchaser in accordance with paragraph 2 above i the Purchaser shall hold the goods in a fiduciary capac...

Page 22: ...Page 22 notes ...

Page 23: ...Page 23 notes Xstream ...

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