Girard Systems GG750 Service And Repair Manual Download Page 4 | Manualshive

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CONTENTS

Basic System Overview ……………………………………………………………………………........… 5
Installation Manual, Product Description ………………………………………………….............. 8
Tools Required ……………………………………………………………………………………….........… 9
Unpacking ……………….. ………………………………………………………….…………................. 9
Layout and Mounting the Brackets ………………………………………………………................11
Bracket placement chart ………………… …………………………………………....................… 12
Mounting the Awning ………………………………………………………………….…................…..15
Weather Stripping Installation (Sidewall Application) ………………………................…... 16
Electronic Controls Installation……………………………………………........…...................… 17
Rocker Switch Wiring ……………………………………………………………………….................. 17
Testing and Adjustments ……………………………………………………………….........…………. 30
Adjusting Motor Limit Switches …………………………………………….................…………… 30
Manual Override …………………………………………………………………..................………..….32
Adjusting Pitch and Elbow Height …………………………………………….……..…..................33
Testing the Motion Sensor ………………………………………………………………….................36
Adjusting the Lead Rail ……………………………………………………………………...................37
Troubleshooting Guide ………………………………………………………………………….…..........39
Common Repair Procedures ………………………………………………………………….…...........40
Motor Replacement …………………………………………………………………………..…..............40
Fabric Replacement …………………………………………………………………………….............…43
Arm Replacement ………………………………………………………………………………................45
GG 750 Exploded View …………………………………………………………………………..…..........47
Component Identification …………………………………………………………………………...........48

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Summary of Contents for GG750

Page 1: ...GG750 AWNING INSTALLATION SERVICE and REPAIR MANUAL REV 01222020 RV AWNING PRODUCTS 1361 CALLE AVANZADO SAN CLEMENTE CA 92673 800 382 8442 FAX 949 276 5500 www girardrv com...

Page 2: ...MODEL SERIAL No MODEL SERIAL No ALL ELECTRICAL WORK MUST BE CARRIED OUT BY QUALIFIED PERSONNEL AND CONFORM TO APPLICABLE ELECTRICAL CODES AND STANDARDS Turn off power before beginning any electrical w...

Page 3: ...in is not covered by warranty All awnings must be closed prior to moving the vehicle for any reason As an extra safety precaution a visual check that every awning is fully closed is required Damage ca...

Page 4: ...ation Sidewall Application 16 Electronic Controls Installation 17 Rocker Switch Wiring 17 Testing and Adjustments 30 Adjusting Motor Limit Switches 30 Manual Override 32 Adjusting Pitch and Elbow Heig...

Page 5: ...ng during periods of high wind that may damage the awning system Wired Motion Sensor 98GC780B Wired motion sensor that works in conjunction with 98GC781B and 98GC783B wired wall switch controllers Mot...

Page 6: ...Page 6 of 49 98GC779 98GC1146C 98GC780B...

Page 7: ...Page 7 of 49 98GC104 98GC1063 98GC229 98GC783B 98GC781B...

Page 8: ...held remote control A wall mounted remote switch Options include electronic automation controls to ensure proper closing at all times a control to retract all awnings when the vehicles motor is starte...

Page 9: ...tallation procedures ensure that the length fabric and motor placement of your awning are correct 3 When you have determined that the product is to your satisfaction remove the mounting brackets and p...

Page 10: ...Page 10 of 49 Figure 1...

Page 11: ...ns regarding your installation a The mounting brackets can accommodate lag bolts for mounting b Determine the location for the final installation position of the awning including height to be installe...

Page 12: ...Page 12 of 49 Figure 2...

Page 13: ...t Figure 2 j Tighten bolts and then apply silicone caulking to the top edge and both sides of each bracket k For the motorized option on the motor side of the awning drill a 7 16 inch hole for the awn...

Page 14: ...Page 14 of 49 g Use 1 lag screw and washer every 16 to secure the bottom of the awning to the vehicle drilling through the back of the awning housing and into the vehicle Figure 3 Figure 3...

Page 15: ...in product balance while elevating 2 Place the awning onto the brackets while feeding the motor power cable through the hole A small amount of lubricant may aid the feeding of the cable Make sure the...

Page 16: ...he awning in place Figure 6 OPTIONAL WEATHER STRIPPING NOT INCLUDED SIDEWALL APPLICATION ONLY 1 Trim weather stripping to the length of the awning and remove any overhang 2 Make a small cut in the wea...

Page 17: ...Page 17 of 49 D ELECTRONIC CONTROLS INSTALLATION A Rocker Switch Wiring The rocker switch is wired according to Figure 8 Figure 8...

Page 18: ...49 B GC1146C DC Motor Controller Wiring Wiring Diagram NOTE The larger 18 gauge red black wire coming out of the control box is the incoming power The smaller 22 gauge red black wire is the LED outgo...

Page 19: ...Page 19 of 49 C Motion Sensor 98GC779G and LED Connections 4 conductor power supply...

Page 20: ...airing Remove the 2 small Phillips screws which secure the motion sensor to the awning Fig 1 Then turn it over Fig 2 NOTE All electronic kits shipped from the factory are preprogrammed and do not requ...

Page 21: ...plate and silicone insert Fig 3 Turn the base plate over Magnet down Then place the motion sensor on top of it so that the magnet is aligned with the reed switch This is required to allow re programm...

Page 22: ...Page 22 of 49...

Page 23: ...781 B or W and Hard Wired Motion Sensor 98GC780 B or W kit it can be ordered in either Black or White The 98GCK 49 kit is used for a Single DC awning with LED The 98GCK 49 also includes an Ignition Re...

Page 24: ...4 of 49 Specification Operating Voltage 11 VDC 14VDC Current Up to 10A LED light control RS485 communication to operate the motion sensor Maximum run time is 4 minutes Operating Temperature 32 to 120F...

Page 25: ...Page 25 of 49 Mounting Diagram The required opening to install this Controller is 2 5 8 x 2 5 8 X 1 1 4 depth Fig 2...

Page 26: ...Page 26 of 49...

Page 27: ...Wired Motion Sensor Fig 3 This wired motion sensor communicates directly to the DC motor Controller 98GC781 B W by RS485 Protocol Attach the motion sensor to the lead rail using the mounting tab see f...

Page 28: ...Page 28 of 49 Motion Sensor Installation view Fig 4 Fig 5...

Page 29: ...Page 29 of 49 E Wiring Diagram Fig 6...

Page 30: ...d the fabric should be taut and the arms should be slightly bent exposing a gap of about at the elbows Always check the motor limits after installation to ensure that the awning opens and closes corre...

Page 31: ...rinted next to the adjustment screws turn the black key or 4mm Allen wrench to make the necessary adjustments The motors are labeled with a or a to indicate the adjustment direction 5 Approximately tu...

Page 32: ...Philips head screws 3 Using a 13mm wrench turn the manual override shaft in order to close the awning see Figure 10 NOTE The manual override is one way it can only close the awning Figure 10 Page 32 o...

Page 33: ...crew C located on the side of the shoulder the top bolt Figure 11 Using a 17mm open end wrench rotate the bolt counter clockwise to lower the arm positio Then use a 19mm wrench to tighten Screw D the...

Page 34: ...17mm wrench rotate the nut counter clockwise to lower the pitch or clockwise to raise the pitch DO NOT OVERTIGHTEN AS THIS WILL RESULT IN DAMAGE TO THE AWNING LIFTING UP ON THE ARM SLIGHTLY TO RELIEV...

Page 35: ...Figure 12 Page 35 of 49...

Page 36: ...wning lead rail 3 At this point the awning should retract if not check that there is a 12VDC supply to the motion sensor and that the motion sensor is correctly programmed NOTE The Motion sensor will...

Page 37: ...and turn counterclockwise to decrease the pitch Ensure that the pitch adjustment screw is set evenly on all of the arms PROBLEM TROUBLESHOOTING GUIDE The lead rail is binding on the side of the awnin...

Page 38: ...g closes when the awning is retracted but the opposite end does not SOLUTION Refer to Adjusting the Lead Rail on page 37 If this does not solve the issue please call the Girard Systems service line at...

Page 39: ...e the issue please call the Girard Systems service line at 949 259 4000 or toll free at 800 382 8442 PROBLEM The fabric is loose when the awning is fully extended i e the roller keeps turning after th...

Page 40: ...removed the lead rail will open approximately 2 to take pressure off the awning 2 Identify which side the motor is located on Proceed to take off the motor side endcap by removing the three 3 Philips...

Page 41: ...Figure 16 Figure 17 Page 41 of 49...

Page 42: ...motor plate lining the square motor peg up with the corresponding slot Reinstall the 3 screws securing the motor plate Figure 17 6 Cut and strip the motor wires preparing for heat shrink butt connect...

Page 43: ...as long as the fabric is slack and the lead rail is being held by the tie straps 4 Confirm that there is no power heading to motor cut motor wire in the middle of wire leaving enough room for reconne...

Page 44: ...sert sits in the channel of the tube as the new fabric trim insert will need to be inserted correctly and then taped in the same fashion as the existing insert was attached With the new fabric attache...

Page 45: ...own or tape to secure the arm in the folded position very carefully 3 At the shoulder of the arm connecting it to the main housing loosen the 17mm and 19mm bolts on the side Figure 11 4 With the shoul...

Page 46: ...fasten it in place with the 5mm allen head screw 7 Adjust the arms pitch angle to match the others by rotating the head of the pitch adjustment screw Figure 13 screw A as follows rotate in a clockwise...

Page 47: ...Page 47 of 49...

Page 48: ...hing Insert Cover 7523017 14 N A 15 Screw for Gear Box 7523018 15 N A 16 Fabric Screw Anchor 7523019 16 N A 17 Fabric Screw 7523020 17 N A 18 Poly Rope Roller Tube 7523021 18 N A 19 Fabric Poly Rope 7...

Page 49: ...3118 B30 31 Arm Right 6 7 7523119 W31 7523119 B31 30 Arm Left 8 7523120 W30 7523120 B30 31 Arm Right 8 7523121 W31 7523121 B31 32 Lead Rail Connector Left 7523122 W32 7523122 B32 33 Lead Rail Connecto...

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