GILES RT-5 Page 5 Operation & Service Manual Download

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Model: RT-5

Safety

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Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Specific Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-01.

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-02.

Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-03.

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-03.1.

Overall Dimensions for RT-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-03.2.

Regulatory Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-03.3.

Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-03.4.

Shipping Specifications (Crated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-04.

Product Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2-01.

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2-02.

Location and Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2-03.

Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-04.

Table or Counter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-05.

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2-05.1.

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2-05.2.

Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3-01.

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3-02.

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4-01.

Cooking Controller buttons and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4-02.

Setting and running a Manual Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4-03.

Programming a Programmed Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-04.

Running a Programmed Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-05.

Cancelling a Manual or Programmed Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4-06.

Viewing actual temperature in Rotisserie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4-07.

Using the Hand-Held Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-08.

Spit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4-09.

Basket installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4-10.

Spit removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4-11.

Basket removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-12.

Spit Wheel Assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-13.

Spit Wheel Assembly installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4-14.

Normal Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4-15.

Emergency Shut-Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4-16.

Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table Of Contents

Summary of Contents for RT-5

Page 1: ...rive West Montgomery AL 36109 USA Phone 334 272 1457 Fax 334 272 3561 Internet www gilesent com Service Hotline Toll Free 1 800 554 4537 USA Canada Only Form No 63380 Release date 02 04 2005 Revision Level B RT 5 Operations Service Manual Model RT 5 FOODSERVICE EQUIPMENT ...

Page 2: ......

Page 3: ...ed Giles Enterprises Inc will send factory authorized serv ice representatives to repair recondition replace or inspect units of its manufacture with such labor being rendered without cost to owner for ninety 90 days from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts suppli...

Page 4: ......

Page 5: ... Specifications 9 2 05 2 Electrical Connections 10 3 Overview 13 3 01 Components 14 3 02 Accessories 16 4 Operation 17 4 01 Cooking Controller buttons and functions 18 4 02 Setting and running a Manual Menu 20 4 03 Programming a Programmed Menu 22 4 04 Running a Programmed Menu 23 4 05 Cancelling a Manual or Programmed Menu 24 4 06 Viewing actual temperature in Rotisserie 24 4 07 Using the Hand He...

Page 6: ...Fuse Replacement 44 7 04 Spit Wheel Assembly 46 7 05 Spit Wheel Support Replacement 46 7 06 Drive Motor Replacement 48 7 07 Drive Motor Assembly 48 7 08 Element and Probe Replacement 50 7 09 Blower Replacement 52 7 10 Component Replacement 54 7 11 Controller Assembly 54 7 12 Door Replacement 56 8 Wiring Diagram 59 8 01 Wiring Diagram RT 5 208 240 60 1 60 8 02 Wiring Diagram RT 5 208 240 60 3 62 8 ...

Page 7: ...th signal words DANGER WARNING or CAUTION to alert you of potential per sonal injury hazards immediately preceding precautionary measures that pertain to subsequent step s Obey all safety messages that follow this symbol to avoid possible injury or death Failure to adhere to safety precautions identified by the safety alert symbol may also void the warranty Indicates an imminently hazardous situat...

Page 8: ...e Consult a qualified electrician to ensure all electrical specifications have been met and the unit is prop erly grounded Before installing or servicing this equipment read the contents of this manual thoroughly Improper installation adjustment alteration service or maintenance could result in death or serious injury equipment property damage and void the warranty Exercise care when lifting or mo...

Page 9: ...sult in equipment property damage and void the warranty CAUTION NOTE If the Shipping Crate is damaged immediately inspect the unit and notify the carrier of any damage to the unit To aid the electrician an electrical wiring diagram is contained in this manual Refer to the wiring dia gram during installation or servicing Comply with all appropriate state and or local heath regulations regarding the...

Page 10: ...viii Model RT 5 Safety Notes ...

Page 11: ... installation and use Adherence to these recommended procedures minimizes the potential for costly down time and equipment repairs Please retain this manual for future reference Control Panel Controls are functional easy to operate Temperature Controls Adjustable control up to 420ºF 215 5ºC 10 programmable menus Doors Curved glass provides panoramic view of product Both front and rear doors provid...

Page 12: ...2 Model RT 5 Introduction 1 03 Specifications 1 03 1 Overall Dimensions for RT 5 INCHES MILLIMETERS The following sections give various specifications of the RT 5 Operator side Door Customer side Door ...

Page 13: ... 1 03 3 Unit Weights 1 03 4 Shipping Specifications Crated Model Net Weight Crated Size Volume Lbs Kg Length Width Height Cubic Feet Cubic Meters In mm In mm In mm RT 5 314 142 4 54 1371 6 36 914 4 42 1066 47 25 1 338 1 04 Product Capacity Product Weight lb Weight kg Quantity Whole Chicken 2 1 2 to 2 3 4 1 13 to 1 24 20 Ribs 3 to 3 1 2 1 36 to 1 58 5 Roast 5 2 26 5 ...

Page 14: ...4 Model RT 5 Introduction Notes ...

Page 15: ...e strength straps from the exterior of the wooden crate 3 Carefully use a hammer and pry bar to remove the wooden crate from around the unit 4 Cut and remove the plastic shipping wrap and high tensile strength strapping that secures the unit to the wooden platform 5 Before installing check the unit for damage If unit was damaged during shipment notify the carrier immediately and file a claim 6 Car...

Page 16: ...ounter that is capable of safely bearing it s weight and the maximum weight of product to be placed in the unit for cooking 4 Place the RT 5 with Customer side Door facing the customer and the Operator side Door facing the operator 2 02 Location and Clearances DO NOT install the unit next to combustible walls or materials Failure to maintain safe distances may result in combustion DO NOT MODIFY AL...

Page 17: ...7 Model RT 5 Installation 1 Fasten Legs and Leg Mounts to the unit Ensure the Leg Mounts are diagonal to each other to stabilize the unit See below 2 03 Leg Installation Leg Mount Leg Mount ...

Page 18: ...ure the unit is level To help level the unit rotate the lower part of the adjustable legs clockwise or counter clockwise 3 Using screws appropriate to the table or counter not supplied fasten 2 Leg Mounts with 3 screws per mount into the table or counter 2 04 Table or Counter Installation Ensure the Table or Counter can adequately maintain the weight of the unit See Section 1 03 3 for unit weights...

Page 19: ...ing are of sufficient rating and gauge for the equipment being operated WARNING Model Voltage Hz Phase Watts AMPS Circuit Breaker Required amps L1 L2 L3 RT 5 208 60 1 6 160 29 6 29 6 40 RT 5 208 60 3 6 160 13 1 21 6 17 7 30 RT 5 240 60 1 6 160 25 6 25 6 40 RT 5 240 60 3 6 160 11 3 18 7 15 5 30 RT 5 230 50 3 6 160 11 3 18 7 15 5 30 RT 5 380 50 3 6 160 9 0 4 4 13 4 20 RT 5 415 50 3 6 160 8 7 4 2 12 ...

Page 20: ...ower Cable so the unit can be moved for cleaning and servicing 3 Remove the Side Cover and Probe Holders 4 Fasten Cable or Conduit to the unit using customer supplied Cord Strain Relief or Cable Connector 5 Connect Grounding Wire to the unit s Ground Lug 6 Connect appropriate Power wires to the unit s Contactor Main Breakers Power Wires Ground Wire Ground Lug Contactor L1 L3 L2 L3 for 3 phase only...

Page 21: ...Spit Wheel Assembly have been removed 9 Turn Main Breaker on 10 Press the Power Switch to the ON position Verify the unit s lights Customer side only and the controller illuminate Note The Operator side Door Light will only illuminate only when the heating elements are on The Customer side Door Light is illuminated when the Power Switch is in the ON position 1 1 Lights Controller ...

Page 22: ...12 Model RT 5 Installation Notes ...

Page 23: ...3 Model RT 5 Overview 3 Overview The following section provides a brief overview of the components functions and accessories of the RT 5 Please review this section carefully before proceeding any further ...

Page 24: ...RT 5 Overview 14 3 01 Components 1 Operator side Door 2 Spit Wheel Assembly 3 Controller 4 Power Switch 6 Spit or Basket 7 Grease Funnel 8 Drip Pan 9 Hand Held Temperature Probe 5 Customer side Door Not shown ...

Page 25: ... cycles Temperature and Times 4 Power Switch Used to turn power to unit on or off 5 Customer side Door Used to allow customers to view the product Also used for easy access when cleaning the unit 6 Spit or Basket Used to support the product being cooked 7 Drip Funnel Used to funnel Product Drippings to the Drip Pan 8 Drip Pan Used to catch the Product Drippings 9 Hand Held Temperature Probe Used t...

Page 26: ...uded in Spit model P N 33199 Support Product placed in unit RT 5 Basket 5 included in Basket model P N 70203 Support Product placed in unit Drip Funnel 1 included P N 33102 Used to funnel the product drippings to the Grease Drip Pan Drip Pan 1 included P N 76024 Used to capture product drippings ...

Page 27: ...17 Model RT 5 Operation 4 Operation This section describes how to operate the unit ...

Page 28: ...18 Model RT 5 Operation Cooking Controller Hand Held Temperature Probe 4 01 Cooking Controller buttons and functions This section describes how to operate the Cooking Controller ...

Page 29: ...e Used for starting and stopping a menu Cooking Cycle Used to increase Time and Temperature to select programmed menus 1 10 and to rotate the internal spits when the door is open Used to decrease Time and Temperature to select programmed menus 1 10 and to activate the Hand Held Temperature Probe Only when Operator side door is open 4 01 Cooking Controller buttons and functions This section describ...

Page 30: ...t and run a Manual Menu A Non Programmed Menu The Manual Menu controls Cooking Temperature Holding Temperature and Cooking Time The Manual Menu program will not be saved once the power is turned off After pressing you have 5 seconds to proceed to the next step or the controller will return to the idle state After adjusting you have 5 seconds to proceed to Step 7 or the controller will return to th...

Page 31: ... loading Baskets Press to Start Cooking Time Cooking Time begins counting down At the end of the Cooking Time the unit cycles to the Holding Temperature Display reads Holding Time begins counting Open Door and Unload Product Note When the door is open the Holding Time will pause Press to end the Manual Menu Note if not pressed when the Door is closed the Holding Time will continue Power may be tur...

Page 32: ...nit is turned off This function is useful when cooking various products at differ ent cooking temperatures and times You may program up to 10 Programmed Menus in the RT 5 Step 11 Step 10 Press to begin setting Cooking Time or Press to Adjust Cooking Time After pressing you have 5 seconds to proceed to the next step or the controller will return to the idle state After pressing you have 5 seconds t...

Page 33: ... the end of the Cooking Time the unit cycles to the Holding Temp Display reads Holding Time begins counting Open Door and Unload Product Note When the door is open the Holding Time will pause Press to end the Menu Note if not pressed when the Door is closed the Holding Time will continue This section describes how to run a Programmed Menu If you have not programmed a menu please see Section 4 03 W...

Page 34: ...a Manual or Programmed Menu 4 06 Viewing actual temperature in Rotisserie During a Cooking Cycle Press and Hold After 3 seconds the Actual Temperature is displayed until Temp Button is released Step 1 Step 2 This section describes how to cancel a Manual or Programmed Menu This section describes how to view the actual temperature in the Rotisserie ...

Page 35: ...Insert Probe into Product Internal Temperature is display Step 6 Remove Probe from Product The Jog button may be used to manually rotate the Spits or Baskets while the door is open Close the Rotisserie door If running a Menu the Cooking Time will resume This section describes how to use the Hand Held Temperature Probe The Probe is used to check the inter nal temperature of the product being cooked...

Page 36: ...ved End into Right Spit Wheel This section describes how to install the Spits Always place a Spit through the Product before installing the Spits into the Spit Wheel Note Product to be cooked not shown in illustration Operator side Door Step 1 Place Pointed End through Left Spit Wheel Holes Operator side Door ...

Page 37: ...Use Jog button to rotate Baskets This section describes how to install the Baskets Product may be placed in the Baskets before or after installing the Baskets into the Spit Wheel Note Product to be cooked not shown in illustration Operator side Door Step 2 Place the Grooved End into the Middle Hole on Right Spit Wheel Operator side Door ...

Page 38: ... section describes how to remove the Spits Always use Oven Mitts when removing the Spits Note Product to be cooked not shown in illustration Step 1 Remove Bottom Grooved End from Right Spit Wheel Operator side Door Step 2 Remove Pointed End from Left Spit Wheel Holes Operator side Door ...

Page 39: ...on describes how to remove the Baskets Always use Oven Mitts when removing the Baskets Note Product to be cooked not shown in illustration Step 2 Remove the Non Grooved End from the the Left Spit Wheel Operator side Door Step 1 Remove the Grooved End from the Right Spit Wheel Operator side Door ...

Page 40: ...ift the right side of the Spit Wheel Assembly Step 3 Step 4 Move the entire Assembly to the right Move the entire assembly out of the unit 4 12 Spit Wheel Assembly removal This section describes how to remove the Spit Wheel Assembly Always allow the unit to thoroughly cool before removing this assembly Operator side Door ...

Page 41: ...ort cradle Align groove in Left side support with Spit Wheel Spoke Step 2 Step 1 Move the entire Assembly to the right Move the entire assembly into the unit 4 13 Spit Wheel Assembly installation This section describes how to install the Spit Wheel Assembly Operator side Door ...

Page 42: ...odel RT 5 Operation 4 14 Normal Shut Down 1 Press the Power Switch to the OFF position 1 1 4 15 Emergency Shut Down In case of emergency remove power to the unit by turning off the facility circuit breaker ...

Page 43: ... 82 C Chicken Quarters Cut from 2 5lb to 2 75lb 1 23kg to 1 24kg Baskets 350 F 177 C 350 F 177 C 45 minutes 180 F 82 C Chicken Pieces Cut from 2 5lb to 2 75lb 1 23kg to 1 24kg Baskets 350 F 177 C 350 F 177 C 40 minutes 180 F 82 C Ribs 3lb to 3 5lb 1 4kg to 1 6kg Spits or Baskets 400 F 204 C 400 F 204 C 45 minutes 155 F 68 C Boston Butt 5lb 2 3kg Spits or Baskets 400 F 204 C 400 F 204 C 45 minutes ...

Page 44: ...34 Model RT 5 Operation Notes ...

Page 45: ...OVEN CLEANER DO NOT CLEAN OR TOUCH quartz lights located in top of unit doors CAUTION Step 1 Remove Spits or Baskets and Spit Wheel then clean separately See Sections 4 12 Spit Wheel Assembly Removal Step 2 Remove Drip Funnel then clean Begin cleaning the inside of the unit The Customer side Door may be opened to allow easy access to the inside of the unit For difficult areas use a biodegradable n...

Page 46: ...p Pan and clean Re assemble unit 5 01 Cleaning the Inner Cabinet Continued from previous page 5 02 Cleaning the Outer Cabinet Clean exterior of the unit using a mild non abrasive detergent Polish the stainless steel with an approved stainless steel cleaner ...

Page 47: ...oors DO NOT CLEAN OR TOUCH quartz lights located in top of unit doors DO NOT CLEAN GLASS WHEN HOT Clean glass with approved cleaner do not use abrasive on glass CAUTION Clean both sides of glass with an approved cleaner do not use abrasives on glass ...

Page 48: ...38 Model RT 5 Cleaning Notes ...

Page 49: ...ker c Fuse holder cracked c Call service technician to replace fuse holder d POWER switch defective d Call service technician to replace POWER switch e Improper supply voltage e Call service technician to connect proper supply voltage Rotisserie will not heat Heat indicator on Controller is illuminated and the display indicating temperature a Check to verify temp is set a Check cooking set point b...

Page 50: ...Bad safety contactor b Call service technician to replace contactor c Bad safety probe c Call service technician to replace safety probe d Door switches d Verify door is closed completely Possible bad door switch Spit Wheel Assembly Not Rotating a Motor bad a Call service technician to replace faulty motor b Chain loose b Call service technician to tighten chain c Motor hot c Cool motor if problem...

Page 51: ... replace either elements or quartz lamps b Cook temp not set properly b Set correct cooking temperature c Contactor not functioning c Call service technician to replace contactor d Fan is not operating d Call service technician to have fan replaced e Fan running no air move ment e Fan blades loose or dirty Call service technician f Temperature calibration f Call service technician Load Switch will...

Page 52: ...42 Model RT 5 Troubleshooting Notes ...

Page 53: ...p us accomplish this by obtaining the following information and having it readily avail able when calling The information is recorded on the Serial Plate attached to the rear of the unit The area below may be helpful in recording information for use as a quick reference Model Number ______________________________________ Serial Number ______________________________________ Phase __________________...

Page 54: ...ist 7 02 Quartz Light Replacement 1 Terminal Cover Terminal Cover Terminal Cover Screws Flat Washer Nut Flat Washer Nut 7 03 Fuse Replacement Fuse Holder Cover 1 DO NOT TOUCH quartz lights DO NOT CLEAN quartz lights CAUTION ...

Page 55: ...or Quartz Light Replacement DO NOT TOUCH quartz lights DO NOT CLEAN quartz lights CAUTION 7 03 Parts List for Fuse Replacement Item Part No Qty Description 1 37808 2 LIGHT QUARTZ 1000 WATT Item Part No Qty Description 1 21875 2 FUSE 6 AMP SC 6 ...

Page 56: ...46 Model RT 5 Parts List 7 04 Spit Wheel Assembly 3 2 4 6 1 5 1 7 7 05 Spit Wheel Support Replacement 1 2 3 4 5 6 ...

Page 57: ... RIGHT SPIT RT 5 5 34300 1 EXTENSION WHEEL SHAFT 6 40155 1 BEARING RULON 1 2IN ID RT 5 7 13150 1 RETAINING RING EXTERNAL 1 2 7 05 Parts List for Spit Wheel Support Replacement Item Part No Qty Description 1 34615 1 SUPPORT RIGHT WHEEL RT 5 2 N A 1 WASHER 1 4 SAE FLAT 3 N A 1 WASHER LOCK 1 4 ZN 4 N A 1 SCREW 1 4 20 X 5 8 HX HD ZN 5 33060 1 PANEL SIDE 6 N A 2 SCREW SM 8 X 1 TYPE B SLT TRS N A Not av...

Page 58: ...48 Model RT 5 Parts List 3 4 5 6 8 7 10 9 11 12 13 14A 15 17 18 10 19 20 21 9 22 23 3 2 1 7 06 Drive Motor Replacement 16 1 2B 2A 3 4 5B 5A 7 07 Drive Motor Assembly 2B 14B 14B ...

Page 59: ...ES W SPROCKET 15 70307 1 CHAIN 41 DRIVE ROT 16 40949 1 LINK CONNECTING 41 CHAIN 1 2 P 17 N A 4 SCREW 8 32 X 1 4 TRS HD SLT SS 18 37886 1 ASSY PLATE CR 5 BEARING COVER 19 38546 1 ASSY ROTISSERIE DRIVE MOTOR 60HZ 19 38547 1 ASSY ROTISSERIE DRIVE MOTOR 50HZ 20 10019 1 RETAINING RING EXTERNAL 1 21 37899 1 ASSY CR 5 INNER BEARING ROTISS DRIVE 22 70306 1 SUPPORT LEFT WHEEL RT 5 23 12525 1 SCREW 1 4 20 X...

Page 60: ...50 Model RT 5 Parts List 7 08 Element and Probe Replacement 1 2 3 4 7 6 5 6 8 9 10 11 12 13 14 16 15 ...

Page 61: ...ELEMENT MOUNTING BRACKET 6 33065 4 BRACKET ELEMENT 7 23249 2 ELEMENT HEATER 240V 2080 WATTS 7 23245 2 ELEMENT HEATER 208V 2080 WATTS 8 N A 4 WASHER 8 US FLAT ZN 9 N A 4 WASHER LOCK 8 ZN 10 N A 4 NUT 8 32 HEX ZN 11 N A 4 SCREW 8 32 X 3 8 TRS HD SLT SS 12 23788 1 THERMOCOUPLE TYPE J SINGLE 4 0 13 23788 1 THERMOCOUPLE TYPE J SINGLE 4 0 14 N A 4 SCREW 6 32 X 1 4 RD HD SLT ZN 15 10120 4 RING RETAINING ...

Page 62: ...52 Model RT 5 Parts List 1 2 3A 3B 3C 3D 11 12 5 6 7 8 9 4 10 7 09 Blower Replacement 13 ...

Page 63: ...WER BLADE COMES WITH BLOWER 3D 1 NUT LEFT HAND THREAD COMES WITH BLOWER 4 N A 5 SCREW 8X1 2HX HD ZN 5 N A 4 NUT 6 32 HEX ZN 6 N A 4 WASHER LOCK 6 ZN 7 N A 4 WASHER FLAT 6 S S 8 33128 1 BRACKET CAPACITOR 9 20501 1 CAPACITOR 1 5 uF CR 5 10 N A 4 SCREW 6 32 X 1 2 TRS HD SLT SS 11 33107 1 HEAT ELEMENT COVER WELD ASSY 12 N A 4 NUT 5 16 18 SS CAP 13 70729 1 LOCTITE C5 A ANTI SEIZE 2GRAM PACKET N A Not a...

Page 64: ...54 Model RT 5 Parts List 1 19 17 16 15 14 13 12 2 3 6 5 4 7 8 10 18 18 19 7 10 Component Replacement 7 11 Controller Assembly 1 2 3 4 5 6 7 8 9 9 11 ...

Page 65: ...A106 6 POLE 10 32208 1 CONTACTOR ASSY 208 240VAC 3 POLE 10 32260 1 CONTACTOR ASSY 4 POLE 40A W QUENCH 10 37881 1 CONTACTOR ASSY 240V 50HZ 4 POLE W SNUBR 11 24237 1 SWITCH PLUNGER 250V 15A 12 42651 1 GASKET TEFLON CONTROLLER 13 39524 1 CONTROLLER ASSY WATLOW RT 5 14 N A 4 WASHER FLAT 6 S S 15 N A 4 WASHER LOCK 6 ZN 16 N A 4 NUT 6 32 HEX ZN 17 33060 1 PANEL SIDE 18 39525 2 PROBE HANGING BRACKET MEAT...

Page 66: ...56 Model RT 5 Parts List 7 12 Door Replacement 1 2 3 6 7 7 8 9 10 11 4 5 comes with door assembly ...

Page 67: ... 1 4 ZN 4 33046 1 MOUNT BRACKET DOOR HINGE UPPER 5 33076 1 MOUNT BRACKET DOOR HINGE LOWER 6 40540 1 BEARING THRUST BRONZE CR 5 DOOR HINGE 7 40401 2 PLUG HOLE 500 8 40852 1 LATCH EDGEMOUNT MAGNETIC W CATCH 9 N A 3 SCREW 10 32 X 1 1 2 FLT SLT SS 10 33098 1 DOOR ASSY 11 40301 1 FLANGED DOOR HINGE BEARING N A Not available from factory NOTE Operator side Door shown all parts same for Customer side Doo...

Page 68: ...58 Model RT 5 Parts List Notes ...

Page 69: ... Model RT 5 Wiring Diagram 8 Wiring Diagram Serial Plate The following section contains various Wiring Diagrams for the unit Please check the Serial Plate for the unit s Model Name Voltage Hertz and Phase ...

Page 70: ...60 Model RT 5 Wiring Diagram 8 01 Wiring Diagram RT 5 208 240 60 1 WIRING DIAGRAM P N 33133 H ...

Page 71: ...CONTACTOR ASSY 208 240VAC 3 POLE 11 37616 1 TRANSFORMER ADAPTER PLATE ASSY 60HZ 12 38365 1 ASSY FUSE CONTROLLER TRANSFORMER 13 23755 1 THERMOSTAT SAFETY WATLOW 450DEG 14 20501 1 CAPACITOR 1 5 uF CR 5 15 37808 2 LIGHT QUARTZ 1000W 16 21799 1 BLOWER 208 240V CR 5 17 23245 2 ELEMENT HEATER 208V 2080 WATTS 17 23245 2 ELEMENT HEATER 208V 2080 WATTS 17 23249 2 ELEMENT HEATER 240V 2080 WATTS 18 20255 1 M...

Page 72: ...62 Model RT 5 Wiring Diagram 8 02 Wiring Diagram RT 5 208 240 60 3 WIRING DIAGRAM P N 33127 J ...

Page 73: ... 208 240V 10 32208 1 CONTACTOR ASSY 208 240VAC 3 POLE 11 37616 1 TRANSFORMER ADAPTER PLATE ASSY 60HZ 12 38365 1 ASSY FUSE CONTROLLER TRANSFORMER 13 23755 1 THERMOSTAT SAFETY WATLOW 450DEG 14 20501 1 CAPACITOR 1 5 uF CR 5 15 37808 2 LIGHT QUARTZ 1000W 16 21799 1 BLOWER 208 240V CR 5 17 23245 2 ELEMENT HEATER 208V 2080 WATTS 17 23249 2 ELEMENT HEATER 240V 2080 WATTS 18 20255 1 MOTOR CR 5 ROTISS KEYE...

Page 74: ...64 Model RT 5 Wiring Diagram 8 03 Wiring Diagram RT 5 230 50 1 WIRING DIAGRAM P N 35521 D ...

Page 75: ... 8 23788 2 THERMOCOUPLE TYPE J SINGLE 4 0 9 21175 2 CONTACTOR 50AMP 2 POLE 208 240V 10 32208 1 CONTACTOR ASSY 208 240VAC 3 POLE 11 37770 1 TRANSFORMER ADAPTER PLATE ASSY 50HZ_ 12 38365 1 ASSY FUSE CONTROLLER TRANSFORMER 13 23755 1 THERMOSTAT SAFETY WATLOW 450DEG 14 20501 1 CAPACITOR 1 5 uF CR 5 15 37808 2 LIGHT QUARTZ 1000W 16 21799 1 BLOWER 208 240V CR 5 17 23249 2 ELEMENT HEATER 240V 2080 WATTS ...

Page 76: ...66 Model RT 5 Wiring Diagram 8 04 Wiring Diagram RT 5 380 50 3 WIRING DIAGRAM P N 33573 G ...

Page 77: ...2 THERMOCOUPLE TYPE J SINGLE 4 0 9 21175 2 CONTACTOR 50AMP 2 POLE 208 240V 10 32260 1 CONTACTOR ASSY 4 POLE 40A W QUENCH 11 37770 1 TRANSFORMER ADAPTER PLATE ASSY 50HZ_ 12 38365 1 ASSY FUSE CONTROLLER TRANSFORMER 13 23755 1 THERMOSTAT SAFETY WATLOW 450DEG 14 20501 1 CAPACITOR 1 5 uF CR 5 15 37808 2 LIGHT QUARTZ 1000W 16 21799 1 BLOWER 208 240V CR 5 17 23249 2 ELEMENT HEATER 240V 2080 WATTS 18 2021...

Page 78: ...68 Model RT 5 Wiring Diagram 8 05 Wiring Diagram RT 5 415 50 3 WIRING DIAGRAM P N 37954 E ...

Page 79: ...788 2 THERMOCOUPLE TYPE J SINGLE 4 0 09 20248 2 CONTACTOR 2 PL 240V 50HZ 10 37881 1 CONTACTOR ASSY 240V 50HZ 4 POLE W SNUBR 11 37770 1 TRANSFORMER ADAPTER PLATE ASSY 50HZ_ 12 38365 1 ASSY FUSE CONTROLLER TRANSFORMER 13 23755 1 THERMOSTAT SAFETY WATLOW 450DEG 14 20501 1 CAPACITOR 1 5 uF CR 5 15 37808 2 LIGHT QUARTZ 1000W 16 21799 1 BLOWER 208 240V CR 5 17 23249 2 ELEMENT HEATER 240V 2080 WATTS 18 2...

Page 80: ...70 Model RT 5 Wiring Diagram Notes ...

Page 81: ......

Page 82: ...2750 Gunter Park Drive West Montgomery Al 36109 USA 334 272 1457 Service Hotline 1 800 554 4537 USA Canada Only FAX 334 272 3561 www gilesent com Form No 63380 Release date 02 04 2005 Rev B ECO0944 CSY FOODSERVICE EQUIPMENT ...

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GILES RT-5, Operation & Service Manual

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