Gilera Nexus 500, Workshop Manual, Page: 94 / 406

Refitting the clutch
Bell assembly
- Install the bell and the spacer.
- Prepare the special tool as for removal;
- Preassemble the driven pulley unit with the drive
belt according to its direction of rotation;
- Insert the driven pulley unit, the spring with
sheath and clutch into the tool.
Specific tooling
020444Y Tool for fitting/ removing the driven
pulley clutch
- Compress the spring and insert the clutch on the driven pulley bushing.
N.B.
BE CAREFUL NOT TO DAMAGE THE SHEATH OR THE BUSHING THREADED END.
- Tighten the ring nut by hand and complete the
tightening using the special wrench to the prescri-
bed torque.
Specific tooling
020444Y Tool for fitting/ removing the driven
pulley clutch
Locking torques (N*m)
Clutch ring nut 65 - 75
- To facilitate reassembly on the engine, turn the moving driven pulley and insert the belt onto the smaller
diameter.
Engine
Nexus 500
ENG - 12