Gilera Nexus 500, Workshop Manual, Page: 89 / 406

160.2 mm
Removing the clutch
- To remove the clutch with the driven pulley it is
necessary to use the special tool;
- Arrange the tool with the mean pins screwed in
position " E " on the inside;
- Install the driven pulley unit onto the tool inserting
the pins into the ventilation holes;
- Move the rear stop screw in abutment against the
fixed driven pulley as shown in the figure.
CAUTION
THE TOOL SHOULD BE FIRMLY SECURED IN A VICE USING THE SPECIAL TOOL. DO NOT
TIGHTEN THE REAR SCREW TOO MUCH AS THIS COULD CAUSE AN IRREVERSIBLE TOOL
DEFORMATION.
USING THE SPECIAL 55-MM WRENCH, REMOVE THE FASTENING RING NUT.
LOOSEN THE TOOL SCREW AND DISASSEMBLE THE DRIVEN PULLEY UNIT, CLUTCH, SPRING
WITH SHEATH.
Specific tooling
020444Y Tool for fitting/ removing the driven pulley clutch
Pin retaining collar
- Extract the collar using 2 screwdrivers.
- Remove the 4 guide pins.
- Extract the moving driven half-pulley.
Nexus 500
Engine
ENG - 7