GESTRA SPECTORcontrol II Original Installation & Operating Manual Download | Manualshive

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E n g l i s h

Original Installation & Operating Manual

819410-02

Control, Display & Operating Panel

SPECTOR

control

II

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Summary of Contents for SPECTORcontrol II

Page 1: ...1 EN English Original Installation Operating Manual 819410 02 Control Display Operating Panel SPECTORcontrol II ...

Page 2: ...s Declaration 8 Notes on product liability 8 Technical data SPECTORcontrol II control display and operating panel 9 In the control cabinet Installing the SPECTORcontrol SPECTORcontrol dimensions 10 Installation in control cabinet 11 In the control cabinet Connecting the SPECTORcontrol SPECTORcontrol wiring diagram 12 Key 12 Supply voltage connection 13 Connecting the power supply of the SPECTORcon...

Page 3: ...e 17 Home screens 18 Operating the SPECTORcontrol Meaning of buttons 19 Menu structure 20 System malfunctions Indications diagnosis and remedies 24 Action against high frequency interference 25 Display of system malfunctions in the alarm and error list using fault codes 26 28 Disposal 29 Taking out of service 29 ...

Page 4: ...f GESTRA CANopen devices In combination with SPECTORconnect devices it is used for visual display and status analysis with a gateway functionality As well as GESTRA CANopen devices it can also be connected to equipment from other manufacturers if approved by GESTRA and integrated in the plant system IT security and rules for the use of Ethernet devices The plant operator is responsible for the sec...

Page 5: ...ly overheated Intermittent blowdown is achieved by the abrupt opening of the intermittent blowdown valve The resulting suction effect occurs only at the moment the valve is first opened The opening time should therefore not exceed about 3 seconds Longer opening times result in a loss of water Time based pulse interval actuation of the intermittent blowdown valve optimises the removal of sludge fro...

Page 6: ...ated conductivity value If the reading differs from the indicated conductivity change the TK setting until they tally TK standard Since the relationship between conductivity and temperature is not linear over a larger temperature range various conditioning agents and different basic conductivities were used to establish empirical conductivity temperature curves These curves are stored as standard ...

Page 7: ...ocess digital signals and analogue values and allows you to establish alarm and switching limits for them These signals can be switched directly on the controller or further processed by the logic and calculation functions for example Next the signals are transmitted once again via a digital or analogue output IPO model These signals can be used to accomplish various switching tasks Clear unambigu...

Page 8: ...aration The current Declaration of Conformity Manufacturer s Declaration is available at www gestra com documents or can be requested from us The equipment conforms to standards UL 60950 1 and CSA C22 2 No 60950 1 07 Information Tech nology Equipment Safety Part 1 General Requirements File E176557 UL cUL CSA Approval continued Applicable directives and standards The SPECTORcontrol II has been test...

Page 9: ...ndis Staefa 5 x 4 trend logs for freely selectable signals 10 day month accumulated flowrate logs 5 steam flowrate calculators with pressure temperature compensation 10 calculations e g for multiplying switching values limit values and setpoints 20 logic operations e g for enabling controllers 5 weekly timers 5 maintenance logs Fault log incl freely configurable collective fault and initial value ...

Page 10: ...10 In the control cabinet Installing the SPECTORcontrol Spectorcontrol dimensions Fig 1 Front 10 4 345 260 Fig 2 Back Mounting frame ...

Page 11: ...als Install the SPECTORcontrol as follows n Unscrew the lock nuts and take off the mounting frame n Insert the supplied seal in the groove in the front frame n Push the SPECTORcontrol from the front into the front panel cutout n Push the mounting frame back onto the threaded pins Screw the unit onto the mounting frame using the four lock nuts making sure they are tightened evenly Stop tightening w...

Page 12: ...f the unit without a gap n Avoid tightening torques greater than 0 5 Nm as this could damage the equipment n The front panel may have a maximum thickness of 5 mm In the control cabinet Connecting the SPECTORcontrol Spectorcontrol wiring diagram 1 Functional earth terminal 2 Power supply 3 COM1 4 CAN 5 4x USB Key 6 Network adapter 1 maintenance service 7 Network adapter 2 Ethernet Ethernet fieldbus...

Page 13: ...trol cabinet Connecting the SPECTORcontrol Supply voltage connection The SPECTORcontrol unit CANopen devices and WAGO I O module are supplied with 24 V DC 5 A 5 A is the sum current of all CAN bus nodes Please use a safety power supply unit with reliable electri cal isolation This power supply unit must be electrically isolated from dangerous live voltages and meet the require ments for double or ...

Page 14: ...pply unit 750 613 max 2 A output current must be added from the eighth terminal 750 513 of the node In cases like this a warning will tell you of this situation when you are setting the parameters for the terminal You can check the configurations of the WAGO module using the free smartDESIGNER planning tool Assignment of the COM1 port for burner control Modbus 3 Pin no Signal 1 2 RXD 3 TXD 4 5 GND...

Page 15: ...2 125 m 2 x 2 x 0 34 250 m 2 x 2 x 0 5 335 m 2 x 2 x 0 75 Other lengths available on request Note The type and preparation of the data cable have a considerable influence on the electro magnetic compatibility EMC of the SPECTORcontrol Therefore take special care during connection n Make sure wiring is in line not in a star n Route the data cable separately from power lines n Use a central earth to...

Page 16: ... transfer speed are determined by the cable properties defined in EIA TIA 568 TSB 36 Cable lengths up to 100 m are permitted Two diagnostic LEDs are available Orange LINK connection to hub or another device Green ACT send or receive Attention n Please use a shielded multi core data cable for connection n Route the data cable to other units separately from power lines n Connect the shield just once...

Page 17: ...operation of the SC in the DATA folder The equipment features the following default settings n Date time Current date and time daylight saving time disabled n Home screen Home screen 1 1 4 to be defined as desired n Language German n IP address 1 Ether 1 192 168 0 99 n IP address 2 Ether 2 can be freely assigned n Passwords Level 1 aaa Level 2 bbb n Node ID SC 127 n Node ID of WAGO I O 126 n Baud ...

Page 18: ...18 Bringing into service Home screens ...

Page 19: ... this button to view the alarm list If the alarm has gone but has not been reset the button remains highlighted To sort the list entries press the yellow title bar If you touch a row the signal name will appear at the bottom Back Exit or close the page Delete Delete signals lists etc You will be asked to confirm this first Save Press this button to save lists e g flowrate or alarm They are stored ...

Page 20: ... Help pages Alarm 1 1024 Initial value indication 1 8 to configure go to Digital Inputs Alarm Help view external alarm text Remains stored Alarm Info view triggering signal Alarm Help view alarm text Alarm History Alarm Info view triggering signal Alarm Confirmation Alarm Filter Alarm Setup Acoustic and optical alarms alarm window Datalog 1 5 3 signals 5s 10 days continued ...

Page 21: ...cer 1 5 e g start up burner based on dT Timer 1 5 Week timer Maintenance 1 5 Runtime Switching cycles Controller 1 12 Continuous controller Continuous pump controller 3 position stepping controller 2 position valve controller 2 position pump controller Intermittent boiler blowdown 3 component continuous controller 3 component stepping con troller Dosage controller External MIN control point min pu...

Page 22: ... Analogue out puts 1 20 Controller CAN input Setup Digital inputs 1 40 Alarm On Off Initial value indication Setup Digital outputs 1 40 Controller Limiter Timer Switch 1 10 Internal external switch button function also via Modbus TCP Profibus e g burner On Setpoint 1 10 Internal external setpoint also via Modbus TCP Profibus e g burner setpoint continued continued ...

Page 23: ...een PWL 1 and 2 Incl dynamic overview terminal diagrams Equipment configuration save all settings German English French Unique device IP Device IDs type version Modbus TCP Profibus Data sheets for OPC Profibus Modbus PLC Run Stop Reset Password Info Visu OS Info Landis Staefa Lamtec Two burners possible Help navigation via links PWL 4 Setup burner Fuel operating mode Setpoint standby mode operatin...

Page 24: ... sum current was exceeded This current is established during configuration of the I O module in the SC Warning alarm WAGO I O module Configuration not plausible Always set the correct number of established I O modules WAGO I O module not connected Is the node ID baud rate correct 250kB ID 126 Have you connected the end module Is the internal power consump tion adhered to Warning alarm Controller x...

Page 25: ...terfer ence n Provide inductive loads with RC combinations as per manufacturer s specifications n Route bus lines separately from power lines n Increase the distance from sources of interference n Check the shield connection to the central earthing point CEP in the control cabinet n Suppress HF interference using hinged shell ferrite rings System malfunctions Attention n An alarm is triggered when...

Page 26: ...hannel 2 Check channel 2 E 015 Probe3Err Collective fault in channel 3 Check channel 3 E 016 Probe4Err Collective fault in channel 4 Check channel 4 E 019 V6Err EMC or voltage error Check installation location Replace safety control unit E 020 V5Err EMC or voltage error Check installation location Replace safety control unit E 021 V3Err EMC or voltage error Check installation location Replace safe...

Page 27: ...cessary E 008 PlausSteamErr Measuring range settings implausible Steam flowrate Min Max Check reset steam flowrate measuring range E 009 PlausWaterErr Measuring range settings implausible Feedwater flowrate Min Max Check reset feedwater flowrate measuring range E 010 PlausPotiErr Calibration points implausible Valve CLOSED 0 OPEN 100 Check Valve CLOSED 0 and Valve OPEN 100 calibration points E 011...

Page 28: ...on E 019 ProbeLFShor tOpenErr Conductivity electrode faulty sensor break or short circuit Check conductivity electrode and replace if necessary Check electrical connection E 020 ProbePtShor tOpenErr Pt1000 temperature sensor faulty sensor break or short circuit Check Pt1000 temperature sensor and replace if necessary Check electrical connection E 021 MinErr Measuring current 4 mA Check current tra...

Page 29: ...rdance with statutory waste disposal regulations Taking out of service 1 Switch off the supply voltage and secure so that it cannot be turned on again 2 Unplug the mains connector from the device 3 Remove all plug and socket connections e g CAN bus line Ethernet connection etc 4 Unscrew the screws and remove the retaining clips 5 Carefully push the device out of the cutout in the door of the contr...

Page 30: ...30 For your notes ...

Page 31: ...31 For your notes ...

Page 32: ...STRA AG Bremen Printed in Germany GESTRA AG Münchener Straße 77 28215 Bremen Germany Tel 49 421 3503 0 Fax 49 421 3503 393 E mail info de gestra com Web www gestra com You can find our authorised agents around the world at www gestra com ...

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