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7

6.

Precautions

A.

Do not allow a tool to hammer excessively against a sidewall that is not being
polished or the handpiece bearings will be damaged.

B.

Make sure that the Top Cover is securely tightened; a loose cover will cause
excessive vibration and wear on bearing surfaces.

C.

Always unplug the New SZX Profiler from the Power Hand Controller by grip-
ping the plug end, not the cord.

D.

Be sure the air cooling vents, located under the rear cover, are kept open and
free of dust and grit.

E.

Do not allow abrasive particles or oil-abrasive slurry to enter the spindle and
Top Cover of the handpiece or handpiece motor.

F.

In the event the entire Swing Head of the handpiece must be removed from
the  motor  assembly,  grasp  the  Motor  Connecting  Ring  (see  fig.  1)  and  pull
upward. To replace, again pull upward on the Motor Connecting Ring and fit

6

Replacement of Carbon Brushes

The  motor  in  the  New  SZX  Profiler  uses  a  spring  tension-type  carbon  brush
assembly. The approximate life of the brushes is 800-1,000 hours. Use the set of
two replacement carbon Brushes supplied with your handpiece when it becomes
necessary  to  replace  worn  brushes.  (Brushes  should  be  changed  when  hand-
piece is not running at maximum speed, or if it sounds as though it’s running out
of gas.) Please note that in the event you must change the brushes, it is impor-
tant  that  both  be  replaced  at  the  same  time.  Replacement  of  only  one  carbon
brush will cause motor damage.

To replace worn carbon brushes, disconnect the Motor Cover by unscrewing it in
a  counterclockwise  direction.  The  motor  brushes  are  now  exposed.  The  worn
brush assemblies can be removed by using a small Phillips head screwdriver on
the screws that secure the assemblies (see fig. 6). The brush spring mount will
push the assembly out of the well so that it can then be lifted clear.

The two new carbon brushes should be installed by gently pushing them into the
brush  well.  When  each  assembly  has  been  screwed  in  securely,  replace  the
Motor Cover and Power Cord.

Fig. 6

Maintenance

Dust Removal

From time to time it is necessary to clean the excessive dust that accumulates in the
Motor Cover. Unfasten the Motor Cover in a counterclockwise direction, and remove
excessive dust with a dry brush. If necessary, use a moistened cloth with detergent.
Never use thinners or alcohol.

Lubrication

Occasionally  apply  a  small  amount  of  Molybdenum  grease  to  the  Nylon  Drive
Shoe located under the Top Cover. (see fig. 5).

Nylon Drive Shoe

Fig. 5

Carbon Brush

Screw

Tighten

Loosen

Motor Cover

Summary of Contents for 510-2245

Page 1: ...em in 466 Instruction Manual for Side to Side Reciprocating Handpiece Model New SZX Profiler 510 2245 ult in ures t not will uffer n of...

Page 2: ...ansistorized auto matically controlled circuit The Gesswein Power Hand 2X handpiece series consists of nine models and eleven head assemblies with maximum operating speeds ranging from 8 000 to 55 000...

Page 3: ...lding place for hand piece when not in use C Variable Speed Foot Rheostat 510 3100 D On Off Foot Switch 510 3105 2 Parts Nomenclature 1 Swing Arm Tool Holder 2 Swing Arm Pivot Point indicated by a red...

Page 4: ...see fig 3 located on the side of the main eccentric shaft using the Allen Wrench provided Now line up the mark on the Knurled Adjusting Ring with the stroke setting marked in millime ters on the side...

Page 5: ...ease the speed of the New SZX Profiler move the Slide Rheostat toward High or 10 and the desired reciprocating frequency You can now begin working When work is completed put the Main Switch to OFF To...

Page 6: ...handpiece motor F In the event the entire Swing Head of the handpiece must be removed from the motor assembly grasp the Motor Connecting Ring see fig 1 and pull upward To replace again pull upward on...

Page 7: ...tant that both be replaced at the same time Replacement of only one carbon brush will cause motor damage To replace worn carbon brushes disconnect the Motor Cover by unscrewing it in a counterclockwis...

Page 8: ...Support A Z SWX 300 Eccentric Shaft Complete Z SWX 301 8960156 E Type Clip Ring Z SWX 302 5103076 Ball Bearing Z SWX 303 8960238 Eccentric Shaft Z SWX 400 8960241 Main Shaft Complete Z SWX 401 8960242...

Page 9: ...ver 9...

Page 10: ...1140ZZ 5103087 Ball Bearing KS 085 8960008 Metal Spacer KS 119 8960005 Plastic Spacer KA20 104 BB 5102322 Armature Completed KA20 104 5102323 Armature KF 203A 8960010 Dust Proof Collar KF 210 8960011...

Page 11: ...t nitely es at UM20 316 ON10 301 KS 118 KS 119 KS 114B KW 111 1140ZZ KS 085 KS 119 KA20 104 KA20 104 BB KF 203A KF 210 1030ZZ YSF21 103 S 10 KS 101 HE10A 203 ON10 204 KE 126 UM20 201 PKE60 103 YSP23 1...

Page 12: ...iler One belt sander One 4 1 reduction gear Separate motors and handpiece heads Si Safety Recommendations Prolonged use of vibrating or reciprocating tools may result in vibration induced circulation...

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