Genie GCL-J&H 1/2HP Installation Manual Download Page 3

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TOC

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Table of Contents

Section 1

How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Section 2

Safety Information & Instructions . . . . . . . . . . . . . . . . 2.1-2.2

Section 3

Critical Installation Information . . . . . . . . . . . . . . . . . . . 3.1-3.5

Section 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-4.8

Rolling Steel Front of Hood. . . . . . . . . . . . . . . . . . . . . . . . 4.1-4.2

Sectional Chain Couple . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rolling Steel Door Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3

Sectional Door Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4

Chain Hoist and Keeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clutch Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.14

Safety Information/ Line Votage Wiring . . . . . . . . . . . . .

5.1-5.2

Low Voltage Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3

External Wire Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4

Wall Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5

Interlock Switches (Rolling Steel)

. . . . 5.6

Interlock Switches (Sectional)

. . . . 5.7

Photocell Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8

Sensing Edge Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9-5.10

External Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11

Motor Connection/Safety Information. . . . . . . . . . . 5.12-5.14

Section 6

Operator Setup Procedures . . . . . . . . . . . . . . . . . . . . . . . . 6.1-6.10

Setting Close Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2

Setting Braking Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3

Setting Travel Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4

Setting Limit Overrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5

Monitored Reversing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10

Setting Open & Close Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6

(Optional) Transmitter Programming . . . . . . . . . . . . . . . . . . . . . . 6.7

Setting Mid-Stop Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8

Resetting the MRT. .

6.9

Section 7

Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.2

Operator Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1

GDO & Display Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1

Operator Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2

Section 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5

Display Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.2

Run Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-8.3

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4

Safe-T-Beam® Self-Diagnostic Troubleshooting Chart . . 8.5

Section 9

Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1

Section 10 Appendixes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.13

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.9

Operator Parts Breakdown-Hoist . . . . . . . . . . . . . . . . . .10.1

Base Electric

Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1

Operator Parts Breakdown Jackshaft . . . . . . . . . . . . . .10.2

Operator Parts Breakdown Hoist/Jackshaft Combo. .10.3

4.4-4.6

4.8

4.7

Box Parts Breakdown . . . . . . . . . . . . . . . .10.8

Electric Box Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

Screw Terminal Assignments . . . . . . . . . . . . . . . . . . 10.10

Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11-10.13

Run Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11

Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12-10.13

Shaft Parts Breakdown Hoist. . . . . . . . . . . . . . . . . . . . . .10.5

Shaft Parts Breakdown Jackshaft . . . . . . . . . . . . . . . . . .10.6

Shaft Parts Breakdown Hoist/Jackshaft Combo. . . . .10.7

Rolling Steel Wall Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3

04-14

Alternate Motor Options . . . . . . . . . . . . . . . . . . . . . . . . .

. .10.4

Summary of Contents for GCL-J&H 1/2HP

Page 1: ...Weight HP Max Door Weight Sectional Rolling Steel 1 2HP 1120 lbs 3 4HP 1370 lbs 1HP 1620 lbs 1 2HP 998 lbs 3 4HP 1220 lbs 1HP 1440 lbs NOT FOR RESIDENTIAL USE This Installation Manual provides the inf...

Page 2: ...THIS PAGE LEFT BLANK...

Page 3: ...Reversing Devices 6 10 Setting Open Close Modes 6 6 Optional Transmitter Programming 6 7 Setting Mid Stop Limit 6 8 Resetting the MRT 6 9 Section 7 Special Operational Features 7 1 7 2 Operator Cycle...

Page 4: ...industrial door operator Section 2 Section 3 Sections 4 6 FOR ASSISTANCE CALL 1 800 843 4084 Sections 7 8 Sections 9 11 1 1 04 14 Failure to correctly perform all steps in sections 4 6 can result in s...

Page 5: ...ring Could result in Serious Injury or Death Turn off electrical power before removing operator cover When replacing the cover make sure wires are not pinched or near moving parts Operator must be ele...

Page 6: ...personne se tenir dans l ouverture de la porte pendant qu elle est en mouvement Ne pas permettre aux enfants de jouer avec l op rateur de la porte Ne pas modifier la commande de l op rateur contact mo...

Page 7: ...d e g n i s r e v e r e r a s e l p m a x E t n e m p i u q e y r o s s e c c A 8 c t e s t h g i l g n i n r a w s y a l e r l o r t n o c y r a i l i x u a t c a t n o c y r a t n e m o m s a e t a...

Page 8: ...r l op rateur La porte doit pouvoir bouger librement et ne pas coincer D sactivez tous les dispositifs de verrouillage de la porte si quip s Les r parations et les r glages de porte plus particuli rem...

Page 9: ...operator These Sq Ft measurements are based on square doors e g 16 x 16 Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA steel and 42 for 20GA steel GCL J H 1 2 YES GCL J H 3 4 Y...

Page 10: ...rmation 3 4 Note Total door weight and not the square footage is the critical factor in selecting the proper operator Square footage measurements are based on square doors Example 16 x 16 NOTE Doors t...

Page 11: ...MENT Pour r duire les risques de blessures graves ou de mort 1 LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D INSTALLATION 2 Installez uniquement sur une porte fonctionnant correctement et bien quilibr e...

Page 12: ...rovided Figure 1 Figure 1 NOTE On Jackshaft units release cable must be installed on operator before unit is installed mounting Front of Hood wall mounted Typical mounting arrangements are shown 2 Att...

Page 13: ...ink 6 Align the door sprocket and operator output sprocket and wrap 50 roller chain around both Lock sprockets in place by tightening their set screws 7 Tension the drive chain using the slots in the...

Page 14: ...shaft 8 Secure Operator to the wall using lock down holes Lock down holes must be used to ensure proper chain tension Figure 4 LOCK DOWN HOLES LOCK DOWN HOLES NOTE Operator must be securely fastened...

Page 15: ...ng and jumping the teeth of the sprocket The 1 2 guideline will insure sufficient tension Figure 5 4 4 www geniecompany com 01 14 Chain Couple Installation Figure 5 Sectional Doors LOCK DOWN HOLES LOC...

Page 16: ...cotter pin Fig 6C For Solid Counterbalance Door Shaft 1 Insert key into door shaft keyway 2 Slide sprocket into place and secure with set screws To Complete the Installation If needed realign operator...

Page 17: ...chain by raising or lowering the operator as needed Tighten operator mounting bolts 6 Align sprockets to achieve a 90 angle between the chain and the shafts Tighten all set screws 7 Tighten Tension Pl...

Page 18: ...in approximately 4 feet from floor 5 Loop chain around keeper as shown Fig 10 Optional Padlock not provided 6 Install hoist cable With operator installed motor DOWN attach hoist cable to cam arm hole...

Page 19: ...ll perform a complete open and close cycle without clutch slippage 3 Insert a cotter pin through the adjustment castle nut and bend a leg of the cotter pin to hold it in place NOTE Periodically check...

Page 20: ...sis of this unit is properly grounded AVERTISSEMENT NE PAS mettre sous tension tant que l instruction n est pas donn e de le faire Il est fortement recommand voire m me exig par la loi dans certaines...

Page 21: ...oltage wires as shown Plug all unused conduit holes P HIGH VOLTAGE INPUT PLUGS Right Left ROUTE HIGHVOLTAGE WIRING IN THE SHADED AREA AS SHOWN LINE INPUT TERMINALS LINE GROUND LINE INPUT TERMINALS LIN...

Page 22: ...wall controls timers and single button input devices as well as radio control and safety circuit wiring See Figs 2 through 13 in this section Plug all unused conduit holes Low Voltage Control Wiring g...

Page 23: ...Fig 5 pg 5 5 EXT INTLK EXT INTLK N O REVERSE N O REVERSE ODC STB ODC STB 1 BTN GND STOP CLOSE OPEN EXT RADIO CONNECTOR SENSING EDGE SWITCH DO NOT CONNECT 2 WIRE MONITORED SENSING EDGE SWITCH TO THESE...

Page 24: ...the door while operating controls Attach the Warning placard adjacent to the Wall Control Fig 3A AVERTISSEMENT La ou les commandes murales doivent tre situ es de telle sorte que l utilisateur puisse...

Page 25: ...interlock Should be open when door is locked Closed when door is unlocked B A 1 Optional external interlock switches are required with some Sectional or Rolling Steel Doors to prevent the door from o...

Page 26: ...ch A must be installed to prevent electric operation when the lock is engaged If the door is equipped with a pedestrian pass through door an interlock switch B must be installed at the pass through do...

Page 27: ...hese photocells can be CONTROL SIGNAL TERMINAL STRIP ODC STB ODC STB Figure 7 CONNECT WIRES TO EITHER TERMINAL NOT POLARITY SENSITIVE N O REVERSE N O REVERSE THRU BEAM PHOTOCELLS CONTROL SIGNAL TERMIN...

Page 28: ...sing edge connects to terminal strip on main board using N O REVERSE terminals See Fig 10A 6B Monitored sensing edge connects to Timer Close Module terminals MON EDGE and GND or to ODC STB terminals o...

Page 29: ...cord is free to travel and does not become snared during door opening or closing Check sensing edge for proper operation 8 While the door is closing actuate the sensing edge to verify the door reverse...

Page 30: ...External Radio 1 Plug the 3 wire pigtail provided onto the plug connector marked EXT RADIO Fig 13 2 Make wiring connections to the radio terminal strip External Radio Installation Figure 13 Optional...

Page 31: ...o proper motor connector on circuit board AVERTISSEMENT V rifiez la tension avant d effectuer les connexions pour s assurer que le harnais du moteur est reli au connecteur du moteur appropri e sur la...

Page 32: ...operator properly may cause severe injury or death 5 For products having a manual release if possible use the manual release only when the door is closed Use caution when operating the release while t...

Page 33: ...roduits ayant un d clenchement manuel dans la mesure du possible utilisez le d clenchement manuel uniquement lorsque la porte est ferm e Prenez toutes les pr cautions n cessaires lors de l utilisation...

Page 34: ...n mode is SET CLOSE DIRECTION The display in run mode will be one of the condition codes listed in Appendix C Control Panel Operation Keys operate unit like a 3 button wall station Scroll Keys used in...

Page 35: ...nter calibration mode 2 Press SET CLEAR key to begin the calibration procedure and advance to the next screen Figure 3 3 Briefly press the CLOSE key Pressing the Scroll key at this point will exit thi...

Page 36: ...rom 0 to 9 0 Max braking 9 Min braking Figure 6 3 Press SET CLEAR key to toggle between 0 and 9 one digit at a time 4 Pick a value and operate the door Adjust as necessary 5 Press a SCROLL key to shif...

Page 37: ...T SET Figure 8 5 Press a SCROLL key to shift to a new function and lock in the limit setting 6 Press CAL RUN key to return to run mode UP and or DOWN 1 If operator is in RUN mode press CAL RUN key to...

Page 38: ...g edges or reversing edges Therefore any externally connected devices will be disabled during that portion of the door travel controlled by the Limit Overrun function The Down Limit Overrun function s...

Page 39: ...gle between CLOSE MODE C STP or CLOSE MODE C REV or CLOSE MODE MOM on the display 4 Press a SCROLL key to shift to a new function and lock in the setting 5 Press CAL RUN key to return to run mode Sett...

Page 40: ...SET FOR YES will continuously pan across the display window Pressing SCROLL or CAL RUN will cancel the operation A menu displaying the available transmitter numbers will appear Press SCROLL key up or...

Page 41: ...and Max Run Timer settings have been made 1 Press CAL RUN key to enter calibration mode 2 Press the CLOSE key to close the door to the down limit 3 Press SCROLL key until display reads MID STOP CLR Fi...

Page 42: ...tically once the unit is cycled between Limits The Max Run Timer prevents the unit from running continuously in the event of a problem The MRT s are set to the time required to run from one limit to t...

Page 43: ...GX S 2 MillerEdge ME and MT series monitored edge sensors used in combination with MillerEdge Interface Module OPAKMEIGX S Direct connect through STB inputs 4 Residential Safe T Beam Monitored Photoce...

Page 44: ...erator has performed Figure 1 3 Press CAL RUN key to return to run mode Operator Cycle Count 1 Press CAL RUN key to enter calibration mode 2 Press SCROLL key until display reads GDO V Figure 2 This di...

Page 45: ...f the GDO type is inadvertently changed or if a board needs to be replaced in the field follow these instructions to set GDO type 1 Press CAL RUN key to enter calibration mode 2 Press SCROLL key until...

Page 46: ...ed in the operator s Error Code Memory after they have been cleared from the display in the Run Mode Display Operation in Run Mode To aid in troubleshooting problems operators include an error code me...

Page 47: ...of the run code and the 2 digit run code followed by a description of the run code Fig 3 4 Run Codes RUN CODE 1 3C Figure 3 HALT DOWN LIMIT Figure 4 Error Codes continued CAL RUN L SCROLL C SET CLEAR...

Page 48: ...FETY INPUT WOULD NOT OPEN ALREADY AT UP LIMIT STOPPED AT UP LIMIT STOPPED DUE TO ACTIVE N O SAFETY INPUT CLOSED FROM CLOSE WALL BUTTON STOPPED AT UP LIMIT OPENED FROM OPEN KEY ACTIVATION OPERATOR STOR...

Page 49: ...ED indicators to signal the technician of a problem LED Indicators Fig 6 24 VDC STB ENAB Figure 6 TROUBLESHOOTING LED s 24 VOLTS DC STB ENABLE NORMALLY ON STB ENABLED OFF STB DISABLED NORMALLY ON POWE...

Page 50: ...MER SERVICE 2 CALL CUSTOMER SERVICE SOURCE RED LED SENSOR GREEN LED INDICATED CONDITION REQUIRED ACTION 2 BLINKS PAUSE REPEAT 3 BLINKS PAUSE REPEAT 4 BLINKS PAUSE REPEAT 1 ATTEMPT TO DETERMINE SOURCE...

Page 51: ...000 CYCLES 30 000 CYCLE MANUAL OPERATION OF DOOR CHECK DRIVE CHAINS AND LUBRICATE PHOTOCELL SENSING EDGE OPERATION CLUTCH OPTIONAL ADJUSTMENT E S O O L R O F K C E H C OR MISSING HARDWARE CHECK LIMIT...

Page 52: ...SWITCH 111396 0001 BRAKE ASSY 1 2 HP 1 PH 111396 0002 BRAKE ASSY ALL OTHER MOTORS 110635 0001 MOTOR 1 2 HP 1 PHASE 110635 0002 MOTOR 3 4 HP 1 PHASE 110635 0003 MOTOR 1 HP 1 PHASE 110635 0004 MOTOR 1 2...

Page 53: ...SSY ALL OTHER MOTORS 110635 0001 MOTOR 1 2 HP 1 PHASE 110635 0002 MOTOR 3 4 HP 1 PHASE 110635 0003 MOTOR 1 HP 1 PHASE 110635 0004 MOTOR 1 2 HP 3 PHASE 110635 0005 MOTOR 3 4 HP 3 PHASE 110635 0006 MOTO...

Page 54: ...H 111396 0001 BRAKE ASSY 1 2 HP 1 PH 111396 0002 BRAKE ASSY ALL OTHER MOTORS 110635 0001 MOTOR 1 2 HP 1 PHASE 110635 0002 MOTOR 3 4 HP 1 PHASE 110635 0003 MOTOR 1 HP 1 PHASE 110635 0004 MOTOR 1 2 HP 3...

Page 55: ...230 V TEFC THREE PHASE 111308 0001 1 2 HP 208 230 460 V 111308 0002 3 4 HP 208 230 460 V 111308 0003 1 HP 208 230 460 V 111308 0006 1 HP 575 V TENV SINGLE PHASE 111309 0001 1 2 HP 115 208 230 V 11130...

Page 56: ...on Qty 3 SHAFT CLUTCH 75 DIA HOIST 110669 0001 1 080401 0624 PIN COTTER 3 16 X 1 1 2 L 1 9 1 10 075197 0000 110472 0001 SPRING CLUTCH 1 6 NUT HEX SLOTTED 5 8 11 1 8 086649 0029 WASHER THRUST 64 1 7 PI...

Page 57: ...00 110881 0001 LINING CLUTCH 075193 0000 DISC CLUTCH 108015 0001 PULLEY ASSY CLUTCH 111433 0001 111437 0001 CLUTCH SHAFT ASSY 1 2 4 5 1 1 1 1 13 1 111045 0001 SPACER CLUTCH SHAFT 1 19 20 111020 0001...

Page 58: ...RD ASSY 110411 0001 111388 0001 CLUTCH SHAFT ASSY 1 2 4 5 1 1 1 1 13 HANDWHEEL STANDARD CHAIN 110872 0001 1 111045 0001 SPACER CLUTCH SHAFT 1 19 1 20 111020 0001 110818 0004 SPROCKET ASSY 22T 50T 1 16...

Page 59: ...1 4 111087 0001 XFMR 115 208 230V 1 PHASE 111087 0002 XFMR 208 230 460V 3 PHASE 1 111087 0003 XFMR 575V 5 6 7 22634A WASHER CUP 1 8 110950 0001 HINGE ASSY 2 9 110630 0001 ELECTRIC BOX 1 10 111397 0001...

Page 60: ...External Radio Connector Internal Radio Board Radio Fuse Fuse Antenna Input Coax Brake Connector Input Power Connectors Hoist Interlock Connector Motor Connectors Motor Connectors Expansion Board Port...

Page 61: ...g door to stop Prevents the operator from running when contact is open Operates even if microcontroller is non functional Normally Closed dry contacts board will energize these contacts at nominal 24V...

Page 62: ...STOPPED BECAUSE N O REVERSING INPUT WAS ACTIVATED STARTING A REVERSAL 36 HALT ODC STB GDO STOPPED BECAUSE THE ODC STB WAS BLOCKED STARTING A REVERSAL 37 HALT N C SAFETY GDO STOPPED BECAUSE N C REVERS...

Page 63: ...WRONG DIRECTION 5C STALL DOWN LIMIT GDO STOPPED BECAUSE IT COULDN T LEAVE THE DOWN LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM 5D STALL UP LIMIT GDO STOPPED BECAUSE IT COULDN T LEAVE THE UP LIMIT...

Page 64: ...ARE MOD FAILURE RESERVED NOT CURRENTLY USED 8C LOW SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE LOW 8D HI SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE HIGH 8E REV INTERRUPTED GDO LOST POWER OR ENCOUNTERED ANOTHER...

Page 65: ...ormal wear and tear or acts of God or any other cause beyond the reasonable control of Seller THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED INCLUDING BUT N...

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Page 68: ...1 Door Drive Mt Hope Ohio 44660 www geniecompany com 1 1 1 8 4 5 5 0 2 3 5 1...

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