Genesis GVP 07 Operator'S Manual Download Page 18

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Genesis GVP 07

Hydraulic Installation for Fully Hydraulic Option

The Versi Pro 07 is equipped with bulkhead connector fittings to enable the installation of hydrau

lic lines to supply hydraulic fluid to the shear jaw and rota

tion circuits.

This option requires that the machine is equipped with two

(2) bi-directional flow hydraulic circuits equipped with port

reliefs and anti-cavitation valves.

Control system

inside cab

OEM auxiliary lines

Hydraulic

connections

No electrical

connection

ATTACHMENT INSTALLATION

Install the Versi Pro according to your carrier (skid steer or mini-excavator) OEM’s standard buck-

et/attachment installation instructions.

Electric Installation for Electric Over Hydraulic Option

The Versi Pro 07 requires an electrical connection to the carrier - skid steer or mini-excavator.

Carrier OEMs often provide an electrical connector near the

hydraulic quick-couplers. Genesis provides a wiring har-

ness to connect the Versi Pro to the carrier.

OR:

In the absence of an OEM-provided electrical connection,

Genesis provides a complete control system including joy-

stick handles available for purchase.

Versi Pro Standard Eight-Pin Connection

Control system (Joy-

stick with buttons)

OEM electrical

connector

Genesis

wiring

harness

Versi Pro standard

eight-pin electrical

connector

Jaw open

Jaw close

Rotate clockwise

Rotate counter-clockwise

Regen override

Keyed power

G Unloader

Ground

Summary of Contents for GVP 07

Page 1: ...Versi Pro 07 GVP 07 SAFETY OPERATOR S MANUAL...

Page 2: ...nesisattachments com Europe Africa Middle East Genesis GmbH Teramostrasse 23 87700 Memmingen Germany Phone 49 83 31 9 25 98 0 Fax 49 83 31 9 25 98 80 genesis europe com E mail info genesis europe com...

Page 3: ...nty Registration Form must be filled out by the dealer or customer and returned to Gen esis indicating the date the attachment went into service Possible Variations Genesis cannot anticipate every pos...

Page 4: ...Attachment 12 Equipment Condition 12 Working Overhead 12 Power Lines 12 Use Care with Hydraulic Fluid Pressure 13 Prioritized Oil Flow 14 Emergency Situations 14 Unsafe Conditions 14 Crystalline Silic...

Page 5: ...29 Wear Plate Replacement 30 Guide Blades 31 Guide Blade Shimming 31 Guide Blade Rotation 32 Guide Blade Replacement 32 Cutting Blades 32 Cutting Blade Removal 32 Blade Bolts 32 Cutting Blade Rotatio...

Page 6: ...Temperatures 46 Hydraulic Requirements 46 Electrical Requirements 46 TROUBLE SHOOTING GUIDE 47 Jaw Set 47 Rotator 48 WARRANTY 49 Claim Procedure 49 Blade Warranty 49 PARTS ORDER POLICY AND PROCEDURE...

Page 7: ...in injury or death This statement is used where serious injury or death could result if the instructions are not followed properly WARNING This statement is used where minor or moderate injury could...

Page 8: ...nd replace any damaged or worn parts Before Operating 3 3 Warn all others in the area that you are about to start operation 3 3 Perform the Check the Equipment steps outlined in this manual 3 3 Check...

Page 9: ...aining bolts 3 3 Check cylinders for dents barrel or dings rod GOOD CONDITION P WARNING Serious injury or death could result if warnings or instruc tions regarding carrier stability and the work area...

Page 10: ...t away from the area of operation and equipment movement Let all other workers and bystanders know you are preparing to start DO NOT operate until everyone is clear Always be properly seated in the op...

Page 11: ...s banks and slopes Avoid operating across a slope which could cause the carrier to overturn 3 3 Reduce speed when driving over rough terrain on a slope or when turning to avoid overturning the carrier...

Page 12: ...bject Protection Structures or FOPS are neces sary for any application where material is to be handled overhead Transporting the Attachment 3 3 Travel only with the attachment in a safe transport posi...

Page 13: ...fluid see a doctor immediately 3 3 Wear safety glasses and protective clothing and use a piece of cardboard or wood when searching for hydraulic leaks Do Not Use Your Hands See illustration below 3 3...

Page 14: ...ons or high reach conditions Emergency Situations Always be prepared for emergencies Make sure a fire extinguisher is available Be familiar with its operation Make sure to inspect and service the fire...

Page 15: ...sis dealer or the Genesis Service Department Doing so will void the warranty and may cause structural damage accidents or tipping Make sure the load is held securely in the jaws Do not move a loaded a...

Page 16: ...ments LLC Genesis GVP 07 16 Logo Serial Number weld on ATTACHMENT MARKINGS Decals are necessary for safe operation and maintenance To reorder contact your Genesis dealer or call 715 395 5252 Model Num...

Page 17: ...2019 Genesis Attachments LLC Genesis GVP 07 17 NOTES...

Page 18: ...OEM s standard buck et attachment installation instructions Electric Installation for Electric Over Hydraulic Option The Versi Pro 07 requires an electrical connection to the carrier skid steer or min...

Page 19: ...ing the warm up period 3 3 After the base machine has reached normal operating temperature set the engine to idle speed 3 3 Attachment must be vertical to bleed air from the cylinder 3 3 Slowly fill t...

Page 20: ...nner possible When cutting build up and cut out of small piles keeping the surfaces of the attachment chin plate and upper jaw out of the dirt as much as possible Dirt is much more abrasive than steel...

Page 21: ...ing blade gaps will also cause this as the blades and parent material of the jaws are subject to thermal expansion from cutting friction The tighter the blades run the hotter they get and the more the...

Page 22: ...nce and durability of the attachment and may void the warranty Follow the daily checklist and maintenance schedules in this manual Extreme conditions may dictate shorter maintenance intervals Do not e...

Page 23: ...nt before welding or heating Hazardous fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and...

Page 24: ...Checklist Inspect Bolts check for loose bolts replace if damaged Fittings and hoses for damage or leaks Cylinder for damage or leaks Hydraulic swivel for damage or leaks Entire attachment for cracks v...

Page 25: ...ation Grease until extrusion is visible Grease at the end of the shift when the attachment is warm After greasing the rotation bearing rotate the attachment through two full rotations Grease locations...

Page 26: ...ence Wet Torque Values Hex Head Flat Head Fastener Grade Size x Pitch Nm Ft lb Nm Ft lb CL 10 9 M20 x 2 50 458 338 366 270 M24 x 3 00 790 583 632 466 M27 x 3 00 1157 850 926 680 M30 x 3 50 1572 1160 1...

Page 27: ...achment hooks The stick will be tilted about 30 or more when the jaws disconnect from the stick Fig 2 Jaw Installation The jaw set to be installed should be placed on firm level ground with the cylind...

Page 28: ...bearing 1 Measure the di mension D1 and install shims to eliminate this gap Fasten end cap 1 to the shaft on this side 4 Measure the dimension D2 and install appropriate shims 5 Ensure end cap 1 is pr...

Page 29: ...the shear until the piercing tip is flush with the top edge of the chin Check the gap with a tape measure Acceptable gap is 1 4 3 8 6 9 5 mm Check the condition of the piercing tip with a straight ed...

Page 30: ...NOT put unit into operation until cool Wear Plate Replacement Important Remove the upper secondary blade during this procedure to prevent interpass tem perature Position and tack the new wear plate in...

Page 31: ...ances Guide Blade Shimming Slowly close the jaw so the upper piercing tip begins to bypass the guide blades Stop the jaw and check the gap between the guide blades and piercing tip Cycle the jaws slow...

Page 32: ...ade rotation ex tends blade life Dull blades make the carrier hydraulic system work harder and may cause struc tural damage to the Versi Pro Rotate blades to use all four cutting edges Always use Gene...

Page 33: ...into tolerance Torque bolts to spec and recheck the tolerances SHEAR JAW SET MAINTENANCE Cutting Blade Rotation Inspect blades every eight hours of operation Re torque loose bolts and replace broken b...

Page 34: ...xceed 400 F 204 C interpass temperature Air arc to remove worn teeth using a template available from the Genesis Parts Department Grind jaw surfaces smooth to accept new teeth Position and tack the ne...

Page 35: ...ill dam age the blades and the entire jaw set When cutting multiple wires at once the circum ference of all the wires must be inside the jaw during the entire cutting cycle Contact Genesis or your loc...

Page 36: ...0352 Wire Cutter Jaw Removal To properly cut the material for which it s designed the wire cutter is very narrow so a special Wire Cutter Jaw Stand has been developed to facilitate the jaw changing pr...

Page 37: ...ise the stick as illustrated and then move it out of the wire cutter jaw stand Fig 5 Mount the Wire Cutter Jaw Stand PN 3501533 on both sides of the jaw set Make sure the M16 x 2 00 bolts are tightene...

Page 38: ...VP 07 38 WIRE CUTTER JAW SET MAINTENANCE Fig 6 Position the stick as illustrated and hook the jaw set Wire Cutter Jaw Installation Fig 7 Rotate the stick until the stick and lower jaw bores align and...

Page 39: ...cylinder Fig 8 Extend the cylinder until the bores of the cylinder rod end and the upper jaw align and install the cylinder rod end pin Fig 9 Install Cylinder Rod End Pin PN 3500352 After the lower p...

Page 40: ...olts F0620040 then remove the blades and replace with new or resharpened blades Re install the bolts and tighten to 450 Ft Lbs or 610 Nm Check blade gap and pre tension To resharpen the blades they mu...

Page 41: ...al Preheat the area to 350 F 177 C six to eight inches around the tip Maintain this temperature throughout the procedure Do not exceed 400 F 204 C interpass temperature Air arc to remove the tip Clean...

Page 42: ...mputer systems Connect ground clamp as close as possible to the area being welded without allowing cur rent to pass through the pivot group cylinder pin cylinder swivel motor gearbox or slew ing ring...

Page 43: ...en blade height and 0 010 lower than blade height These areas protect the bottom unused edges of the blades as well as reduce the chance for ma terial to catch on the bottom of the blade during jaw op...

Page 44: ...the grain using E7018 electrode Peen each pass Do not apply a stringer directly on the edge Start the first pass 1 4 from the edge Stagger the ends of the stringer welds so they do not end in a strai...

Page 45: ...hown apply stringer beads at 45 angles to form 3 4 squares Hard surfacing patterns are indicated by red lines in the drawings Do not crosshatch the curved areas of the jaws near the pivot Use only str...

Page 46: ...d can be accessed by removing the bearing shroud Stand Clear Stand clear when the Versi Pro is being rotated Always stay in clear view of the operator Rotate After Greasing Grease each slewing ring gr...

Page 47: ...factory Worn blades Refer to Jaw and Blade Maintenance in this manual Excess blade gap Poor piercing Piercing tip or chin is worn Refer to Jaw and Blade Maintenance in this manual Material jamming Ex...

Page 48: ...ion No electrical power to one side Test for 12V at plugs on directional valve while operating controller Faulty directional control valve Check if directional control valve shifts both ways while act...

Page 49: ...invoice to the Genesis Service Department within 30 days Include itemized internal labor reporting parts lists and invoices for outside contractors Reference the authorization number on all invoices...

Page 50: ...ces open beyond 60 days are subject to review and may be placed on C O D status without further notice Returns Unused Genesis parts may be returned with proper documentation Return shipping is the res...

Page 51: ...E mail to the Genesis Parts Department genesisparts genesisattachments com For assistance call 715 395 5252 Customer Phone Shipping Address Purchase Order Model Date Contact E mail Billing Address Shi...

Page 52: ...rope com E mail info genesis europe com Central America Colombia Cra 13A 89 38 Ofi 613 Bogota Colombia Phone 57 1 610 8160 795 8747 E mail contact themsagroup com World Headquarters Genesis Attachment...

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