background image

Section 1 - Installation Instructions  (cont’d) 

1.3 Connecting Voltage

 

Connect supply voltage to separate line terminals L1, L2 and L3 on terminal block. All wiring must conform to the 

National Electrical Code (NEC) and any local or building codes.

 

Wire size must be capable of carrying the unit load without dropping the voltage at the 
terminals below normal operating levels. Check incoming wire size; if there are

 

any questions please contact us.

 

Check all wire connections in control cabinet, since

they may loosen during shipment.

Be sure the control power transformer has its primary side jumpers connected to match the incoming supply 

voltage. Each unit is run at the factory. Motor rotation will always need to be checked. After connecting the power, use the 
on/off switch on the front of the unit to turn on the compressor briefly to check rotation. An indicating arrow is on the 
compressor flywheel. If rotation is not correct on three phase units, reverse any two leads.

 

On single phase units refer to the motor nameplate, however it should not require changing as it has been run at 

the factory. If you feel this is required please consult with factory personnel as there may have been changes made to the 
unit, which should be discussed with the factory PRIOR TO starting the unit. Please ensure sufficient power is available at 
the unit. Long feed line runs can cause voltage drops, which can affect the performance of the unit and damage the motor.

 

Only qualified electrical personnel should connect the unit.

 

1.4 Prior Run Time

 

Each Dry Air Pac is shipped with desiccant installed. Run the unit for a 1/2 hour before connecting to the sprinkler 

system. This will allow the desiccant to become conditioned to the proper dew point. Throttle outlet valve to maintain air 
drying tower pressure between 70 psig and 100 psig during this period.

 

The Dry Air Pac should not run for more than 40 minutes in any given hour.

 

If you are connecting to an old piping system there may be existing leaks in the system 

which cause the compressor to cycle more frequently than 4 times per hour. If this is
the case there are three suggestions: 1. Fix the leaks. 2. Add a second Dry Air Pac to 
provide enough air to bring the cycle times back to less than 4 times per hour. 3.  Add

 

a receiver, which can act as a storage buffer to supply more air to the system. This should be discussed with factory personnel, 
as it will only work in cases where minor leaks are  involved.

 

1.5 Filter

 

The Dry Air Pac is supplied with a removable, threaded inlet air filter so that if the AHJ requires air to be drawn from 

the cold room this can be  done.

 

These units have been FM Approved with air not being drawn from the freezer room. 

Therefore we do not recommend they be connected to the freezer room.

 

The Dry Air Pac is designed so that performance will not be adversely affected with the filter left in place directly 

on the compressor. If connected in the cold room, the piping back to the compressor must be 1 1/2" minimum pipe size for 
this run, bushed down directly at the compressor inlet. This pipe must be heat traced and insulated. The inlet filter should 
be mounted on the inlet end of this pipe directly in the cold room. The interconnecting piping must be clean of any foreign 
matter, which may be drawn into the compressor and cause damage.

 

1.6 Dew Point Monitor

 

There is a 1/2" pipe plug installed in the outlet tee. This is provided as a point to install a dew point monitoring 

device, should you require one. This is after the regulator and gives you the pressure dew point of the system. Be careful 
to follow the dew point monitor manufacturer's recommendations regarding installation.

 

1-800-345-8207

CAUTION

 

DANGER

 

NOTICE

 

NOTICE

 

NOTICE

 

Summary of Contents for Dry Air Pac DAP1000

Page 1: ...MODELS DAP500 DAP1000 DAP2000 Model Number System Capacity Compressor HP Dryer Rating SCFM Approximate Shipping Weight DAP500 500 Gallon 2 10 375lbs DAP1000 1000 Gallon 5 20 500lbs DAP2000 2000 Gallo...

Page 2: ...ronic Drain Valve Section 2 Start Up Instructions Section 3 Operation 3 1 Description of Operation 3 2 Setting Purge Pressure 3 3 Coalescing Filter Operation 3 4 Dryer Operating Sequence Section 4 Add...

Page 3: ...ow and servicing all major components The unit must be leveled and anchored to the floor the vibration isolators supplied with the unit MUST be utilized If the location is below freezing at any time t...

Page 4: ...o maintain air drying tower pressure between 70 psig and 100 psig during this period The Dry Air Pac should not run for more than 40 minutes in any given hour If you are connecting to an old piping sy...

Page 5: ...Section 2 Start Up Instructions As noted previously the unit must run for a minimum of a 1 2 hour before air is taken from the Dry Air Pac into the sprinkler system Follow instructions in section 1 4...

Page 6: ...device to control system pressure Multiple Riser Installation Set final regulator pressure at least 10 psi above highest pressure Put air maintenance device into fill position 3 4 fill valve open Adj...

Page 7: ...e Pressure The purge pressure set valve is located between the two tanks just over the top of the control panel This valve is pre set at the factory If it needs to be adjusted for any reason the follo...

Page 8: ...cle on each tower does not get out of line with normal operation and does not saturate one desiccant bed Purge valves are only open when the compressor runs This minimizes compressor run time The freq...

Page 9: ...m the tower Replace the plug ensuring the threads are cleaned and re doped with thread sealant before replacing CHECK the condition of the lower desiccant As flow is upward through the bed the lower d...

Page 10: ...nually to bleed air to force the dryer through a full cycle to ensure that the towers pressurize and repressurize correctly and go through their cycle This is simply a check to see that the unit is op...

Page 11: ...drain operation Low purge flow Check purge pressure setting Desiccant contamination Check compressor intake is not in an area where chemicals can be drawn into the intake filter with air Check when t...

Page 12: ...hange filter elements Valve shut Open valve Repressurization Failure or Purge Failure Tower Back pressure Purge flow control valve orifice clogged Clean or replace Failed check valve Replace Purge exh...

Page 13: ...URE SWITCH COALESCING FILTER 30 GALLON RECEIVER 70 MUFFLERS MOTOR PIGGY BACK FILTER REGULATOR 1 2 FNPT OUTLET TO SYSTEM AIR MAINTENENCE DEVICE 18 12 MOUNTING 3 CONNECT CORRECT SUPPLY VOLTAGE TO STARTE...

Page 14: ...Section 8 Dry Air Pac General Arrangement cont 8 2 General Arrangement for Models DAP 500...

Page 15: ...Section 9 Dry Air Pac Electrical Schematics 9 1 Electrical Schematic Wiring Diagram DAP With PLC Option...

Page 16: ...Section 9 Dry Air Pac Electrical Schematics 9 2 Electrical Schematic Single Phase 115v 60hz or 110v 50hz...

Page 17: ...Section 9 Dry Air Pac Electrical Schematics 9 3 Electrical Schematic Single Phase 208 230v 60hz or 220v 50hz...

Page 18: ...Section 10 Dry Air Pac P ID Diagram...

Page 19: ...IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS...

Reviews: