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Section 2 - Start-up Instructions  (cont’d) 

If water in the pipe is a concern, the piping system can be dried as follows: Crack open an inspection test point on 

the far end of the sprinkler system to allow the current wet air in the sprinkler system to be purged out of the system. This 
leak should be adjusted to cause the compressor to run, after filling the system to pressure, no more than 4 times per hour. 
Allow this to run for 24 hours then close the inspection test port to allow the system to function normally. This  procedure 
is an optional, extra step to ensure the piping system is as dry as possible and assumes proper pitch of piping and removal 
of standing water with low point drains as per NFPA  13.

 

The automatic drain is set to a mid position at the factory. You should not need to adjust frequency or duration but 

if you do, be aware that the quicker the cycle and the longer the open time, the more air will be used and the less will be 
available at the unit outlet. A light on the control panel will indicate when the drain is operating. The drain timing should be 
adjusted so all water in the air receiver is removed without bleeding excess air. A length of tubing is provided at the drain 
valve outlet for piping to a convenient drain or collection point.

 

Always keep the drain valve switch in the “Auto” position during operation.

 

Be sure to pipe this discharge to a location where the discharged air and water will not 
be a hazard to personnel. Follow local requirements for disposal of water and oil 
condensate.

 

Single Riser Installation: 

Once the system is filled, close the 3/4” valve on the air maintenance device, open the two 1/4" 

valves and set the regulator for final system maintenance pressure. The final regulator should then be fully opened to allow 
the air maintenance device to control system  pressure.

 

Multiple Riser Installation: 

Set final regulator pressure at least 10 psi above highest pressure. Put air maintenance device 

into fill position (3/4” fill valve open). Adjust industrial system air maintenance devices as  required.

 

If following the optional 24 hour drying procedure, remember to close the inspection port.

 

Section 3 - Operation 

3.1 Description of Operation

 

The following is a description of the operation of the DRY AIR PAC.

 

Typically air is drawn into the compressor intake through the threaded inlet  filter.

 

These units have been FM Approved with air not being drawn from the freezer room. 
Therefore we do not recommend they be connected to the freezer  room.

 

If required by the AHJ, air is drawn in from the cold room through the inlet filter installed inside the cold room. This 

air then travels to the compressor intake via 1 1/2" minimum line size piping.

 

Air is drawn into the compressor intake and compressed through the compression cycle. The air then flows into the 

air cooled aftercooler where ambient air pulled over the coil cools the hot compressed air.

 

Water in the compressed air condenses out of the air as it cools and flows into the receiver. A check valve in this 

line prevents back flow to the compressor. The water settles to the bottom of the receiver and is discharged from the receiv- 
er when the automatic drain valve  opens.

 

Air then leaves the receiver and goes into the coalescing filter where entrained oil is removed. The air then travels 

to the dryer inlet. The air is diverted to one drying tank by way of two solenoid valves. The air travels upwards through the 
desiccant bed and exits through the top of the tank. A portion of the dried air is diverted to the opposite tank by way of the 
purge valve and gauge/orifice combination. The purge pressure gauge setting is factory set (see following settings for each 
model). If re-setting is required, consult the factory for  assistance.

 

1-800-345-8207

WARNING

 

NOTICE

 

NOTICE

 

NOTICE

 

Summary of Contents for Dry Air Pac DAP1000

Page 1: ...MODELS DAP500 DAP1000 DAP2000 Model Number System Capacity Compressor HP Dryer Rating SCFM Approximate Shipping Weight DAP500 500 Gallon 2 10 375lbs DAP1000 1000 Gallon 5 20 500lbs DAP2000 2000 Gallo...

Page 2: ...ronic Drain Valve Section 2 Start Up Instructions Section 3 Operation 3 1 Description of Operation 3 2 Setting Purge Pressure 3 3 Coalescing Filter Operation 3 4 Dryer Operating Sequence Section 4 Add...

Page 3: ...ow and servicing all major components The unit must be leveled and anchored to the floor the vibration isolators supplied with the unit MUST be utilized If the location is below freezing at any time t...

Page 4: ...o maintain air drying tower pressure between 70 psig and 100 psig during this period The Dry Air Pac should not run for more than 40 minutes in any given hour If you are connecting to an old piping sy...

Page 5: ...Section 2 Start Up Instructions As noted previously the unit must run for a minimum of a 1 2 hour before air is taken from the Dry Air Pac into the sprinkler system Follow instructions in section 1 4...

Page 6: ...device to control system pressure Multiple Riser Installation Set final regulator pressure at least 10 psi above highest pressure Put air maintenance device into fill position 3 4 fill valve open Adj...

Page 7: ...e Pressure The purge pressure set valve is located between the two tanks just over the top of the control panel This valve is pre set at the factory If it needs to be adjusted for any reason the follo...

Page 8: ...cle on each tower does not get out of line with normal operation and does not saturate one desiccant bed Purge valves are only open when the compressor runs This minimizes compressor run time The freq...

Page 9: ...m the tower Replace the plug ensuring the threads are cleaned and re doped with thread sealant before replacing CHECK the condition of the lower desiccant As flow is upward through the bed the lower d...

Page 10: ...nually to bleed air to force the dryer through a full cycle to ensure that the towers pressurize and repressurize correctly and go through their cycle This is simply a check to see that the unit is op...

Page 11: ...drain operation Low purge flow Check purge pressure setting Desiccant contamination Check compressor intake is not in an area where chemicals can be drawn into the intake filter with air Check when t...

Page 12: ...hange filter elements Valve shut Open valve Repressurization Failure or Purge Failure Tower Back pressure Purge flow control valve orifice clogged Clean or replace Failed check valve Replace Purge exh...

Page 13: ...URE SWITCH COALESCING FILTER 30 GALLON RECEIVER 70 MUFFLERS MOTOR PIGGY BACK FILTER REGULATOR 1 2 FNPT OUTLET TO SYSTEM AIR MAINTENENCE DEVICE 18 12 MOUNTING 3 CONNECT CORRECT SUPPLY VOLTAGE TO STARTE...

Page 14: ...Section 8 Dry Air Pac General Arrangement cont 8 2 General Arrangement for Models DAP 500...

Page 15: ...Section 9 Dry Air Pac Electrical Schematics 9 1 Electrical Schematic Wiring Diagram DAP With PLC Option...

Page 16: ...Section 9 Dry Air Pac Electrical Schematics 9 2 Electrical Schematic Single Phase 115v 60hz or 110v 50hz...

Page 17: ...Section 9 Dry Air Pac Electrical Schematics 9 3 Electrical Schematic Single Phase 208 230v 60hz or 220v 50hz...

Page 18: ...Section 10 Dry Air Pac P ID Diagram...

Page 19: ...IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS...

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