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Section 7 - Trouble Shooting Guide

 

PROBLEM

 

PROBABLE CAUSE

 

SOLUTION

 

Poor Dewpoint Performance

 

Low pressure on desiccant dryer.

 

Dryer is set to operate at 70 to 100psig.

 

Re-set regulator on DAP Air 

Maintenance Device, or throttle outlet to 

hold back pressure on dryer side to 

normal settings.

 

Check to see that Air Maintenance 

Device bypass valve has not been 

opened.

 

Check compressor output to ensure 

compressor is running normally.

 

Check no leaks have developed in DAP 

system such as drain valve sticking 

open, filter drain valves sticking open, 

etc. Fix as needed

 

Water and/or oil in dryer.

 

Check coalescing filter & automatic 

drain operation.

 

Low purge flow.

 

Check purge pressure setting.

 

Desiccant contamination.

 

Check compressor intake is not in an 

area where chemicals can be drawn 

into the intake filter with air.

 

Check when the last time the desiccant 

was changed. Recommended 

frequency of change, every 3yrs.

 

Check condition of desiccant.

 

It should be pure white. Change 

desiccant if contaminated

 

Check condition of coalescing filter 

element and drain.

 

High inlet temperature to dryer due to 

high flow rate.

 

Lower flow rate from unit. Fix system 

leakage.

 

High inlet temperature to dryer due to 

high ambient temperature.

 

Lower ambient temperature or move 

unit to area less than 100

o

F

 

Switchover Failure

 

Electric power loss

 

Turn dryer off; check connections to 

PLC and inlet to unit.

 

Solenoid valve failure

 

Check valve operating sequence.

 

Replace valve.

 

Summary of Contents for Dry Air Pac DAP1000

Page 1: ...MODELS DAP500 DAP1000 DAP2000 Model Number System Capacity Compressor HP Dryer Rating SCFM Approximate Shipping Weight DAP500 500 Gallon 2 10 375lbs DAP1000 1000 Gallon 5 20 500lbs DAP2000 2000 Gallo...

Page 2: ...ronic Drain Valve Section 2 Start Up Instructions Section 3 Operation 3 1 Description of Operation 3 2 Setting Purge Pressure 3 3 Coalescing Filter Operation 3 4 Dryer Operating Sequence Section 4 Add...

Page 3: ...ow and servicing all major components The unit must be leveled and anchored to the floor the vibration isolators supplied with the unit MUST be utilized If the location is below freezing at any time t...

Page 4: ...o maintain air drying tower pressure between 70 psig and 100 psig during this period The Dry Air Pac should not run for more than 40 minutes in any given hour If you are connecting to an old piping sy...

Page 5: ...Section 2 Start Up Instructions As noted previously the unit must run for a minimum of a 1 2 hour before air is taken from the Dry Air Pac into the sprinkler system Follow instructions in section 1 4...

Page 6: ...device to control system pressure Multiple Riser Installation Set final regulator pressure at least 10 psi above highest pressure Put air maintenance device into fill position 3 4 fill valve open Adj...

Page 7: ...e Pressure The purge pressure set valve is located between the two tanks just over the top of the control panel This valve is pre set at the factory If it needs to be adjusted for any reason the follo...

Page 8: ...cle on each tower does not get out of line with normal operation and does not saturate one desiccant bed Purge valves are only open when the compressor runs This minimizes compressor run time The freq...

Page 9: ...m the tower Replace the plug ensuring the threads are cleaned and re doped with thread sealant before replacing CHECK the condition of the lower desiccant As flow is upward through the bed the lower d...

Page 10: ...nually to bleed air to force the dryer through a full cycle to ensure that the towers pressurize and repressurize correctly and go through their cycle This is simply a check to see that the unit is op...

Page 11: ...drain operation Low purge flow Check purge pressure setting Desiccant contamination Check compressor intake is not in an area where chemicals can be drawn into the intake filter with air Check when t...

Page 12: ...hange filter elements Valve shut Open valve Repressurization Failure or Purge Failure Tower Back pressure Purge flow control valve orifice clogged Clean or replace Failed check valve Replace Purge exh...

Page 13: ...URE SWITCH COALESCING FILTER 30 GALLON RECEIVER 70 MUFFLERS MOTOR PIGGY BACK FILTER REGULATOR 1 2 FNPT OUTLET TO SYSTEM AIR MAINTENENCE DEVICE 18 12 MOUNTING 3 CONNECT CORRECT SUPPLY VOLTAGE TO STARTE...

Page 14: ...Section 8 Dry Air Pac General Arrangement cont 8 2 General Arrangement for Models DAP 500...

Page 15: ...Section 9 Dry Air Pac Electrical Schematics 9 1 Electrical Schematic Wiring Diagram DAP With PLC Option...

Page 16: ...Section 9 Dry Air Pac Electrical Schematics 9 2 Electrical Schematic Single Phase 115v 60hz or 110v 50hz...

Page 17: ...Section 9 Dry Air Pac Electrical Schematics 9 3 Electrical Schematic Single Phase 208 230v 60hz or 220v 50hz...

Page 18: ...Section 10 Dry Air Pac P ID Diagram...

Page 19: ...IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS...

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